The Effect of Iron on the Electrochemical Deposition Rate of Hybrid Cobalt Hydroxide Nanosheets as Self-Repairing Oxygen Evolution Catalysts
Alkaline water electrolysis is a promising method, though the degradation of electrodes under intermittent operation and high overpotential are necessary to be resolved.1) High durability and high activity of electrodes are not often concomitant. Self-repairing catalysts are usefl to achieve both of these characteristics. Hybrid cobalt hydroxide nanosheets (denoted as Co-ns) have been used as self-repairing catalysts. Co-ns is a nanosheet comprising cobalt hydroxide sheet modified with a tripodal ligand (tris(hydroxymethyl)aminomethane) (Fig.1). Brucite-type cobalt hydroxides exhibit high electrocatalytic activity to oxygen evolution reaction (OER) and tripodal ligand contributes to repairing ability.2) Co-ns is electrochemically deposited on a substrate during electrolysis. The electrochemical deposition rates depend on the overpotential of OER,3) though other factors affecting deposition rate are not yet clear. In this study, the deposition rate of Co-ns was measured using Ni and SUS304 substrates, and the effect of Fe species was investigated.Electrochemical measurements were performed using a PFA three-electrode cell. Ni or SUS304 plate, etched with boiling or 50 °C hydrochloric acid, respectively, was used as a working electrode. A reversible hydrogen electrode (RHE) and Ni coils were used as the reference and counter electrodes, respectively. Co-ns or CoFe-ns was dispersed in 1 M KOH electrolyte at various concentrations, and the catalyst layer was formed by constant current electrolysis (30 min × 8 times) at 800 mA cm–2. Catalytic performance was evaluated by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS).When Co-ns or CoFe-ns are dispersed in the electrolyte, the catalysts are deposited on the electrode to form a catalyst layer. In this process, Co-ns is transformed to CoOOH by oxidation of surface ligand and Co2+. The deposited amount of Co in the catalyst (m Co) was calculated from the cathodic charge in CV at 0.8–1.5 V vs. RHE (Q c) which is linearly correlated with m Co.2 ) The variation of m Co with the duration of electrolysis is shown in Fig.2 for each substrate. Assuming that the electrochemical deposition rate (v) is proportional to the frequency of the collision of catalyst particles with the surface of electrode, the deposition rate constant k' can be obtained by v=Δm Co/Δt=k'C Co, where Δm Co, Δt, and C Co represent the changes in m Co, duration of electrolysis, and the concentration of catalysts in the electrolyte.Plots of k’ as a function of the average potential during electrolysis, correlations with three different slopes were observed on Ni/Co-ns, SUS304/Co-ns, Ni/CoFe-ns (Fig.3). In the plots of SUS304/Co-ns, k’ at the first 30 min was out of the linear relationship of other plots, and it was similar to k’ of Ni/Co-ns, which implied two mechanisms of the deposition of Co-ns on SUS304. One is the deposition of catalysts on the substrate (catalyst–substrate reaction) at the first 30 min, and the other is the deposition of catalysts on the CoOOH layer (catalyst–catalyst reaction) after 30 min. m Co for Ni and SUS304 up to 30 minutes of electrolysis was similar to each other (Fig.2), whereas there was a significant difference in m Co after 30 min. It is considered that the substrate-catalyst reaction rate was at the same degree, and the catalyst-catalyst reaction rate is much faster on SUS304.To clarify the reason for different catalyst–catalyst reaction rates, the effect of Fe incorporated in the CoOOH layer was investigated. It is considered that the deposited CoOOH incorporate Fe3+ leached from the substrate and accelerated the catalyst-catalyst reaction (Fe/Co=0.078). When CoFe-ns (Fe/Co=0.18) was used as a catalyst, faster deposition rate and lower average potential during electrolysis were observed compared to Ni/Co-ns. Therefore, Fe species accelerated catalyst–catalyst reactions and also improves activity. The plots of SUS304/Co-ns are in between those of Ni/CoFe-ns and Ni/Co-ns. This suggests that Fe3+ leached from the electrodes are incorporated in CoOOH when Co-ns formed a thin layer on SUS304 in the early stage of electrolysis, resulting in a structure like CoFe-ns. As the catalyst layer becomes thicker with the progress of electrolysis, the incorporation of Fe3+ should be slower. Thus, the deposition rate becomes similar to that of Co-ns/Ni at the later stage of electrolysis.In conclusion, the electrochemical deposition of self-repairing catalyst proceeds in two stages, considered as substrate-catalyst and catalyst-catalyst reactions, and catalyst-catalyst reaction is accelerated by containing Fe3+ in catalyst layer. We also found that the activity is increased when Fe is contained in the catalyst layer. References 1) R. D. L. Smith et al., Science, 340, 6128 (2013).2)Y. Kuroda et al., Chem. Eur. J., 23 , 5023 (2017).3) R. Nakajima et al., ChemSusChem, 16, e202300384 (2023). Figure 1
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