On-Chip Design and Implementation of a Battery-Cell-Level Binary-Tree Multilevel Converter
This paper proposes a fully integrated bidirectional binary-tree multilevel converter that operates directly at the battery cell voltage level. By employing a novel binary-tree architecture as a voltage tap selector for multiple series-connected DC sources that provide discrete cell-level voltage steps, the proposed design enables the use of low-voltage, high-performance switches with reduced switching losses, controlled using a nearest-level modulation scheme. The topology can generate eight distinct voltage levels using only three control signals, and the number of switches in the conduction path scales logarithmically with the number of output voltage levels, minimizing series device count, conduction losses, and system complexity. The complete system, including power stages, control circuits, gate drivers, voltage level shifters, and protection circuits, is implemented in a 130-nm semiconductor process using junction-isolated lateral devices. The single-phase converter architecture allows dynamic selection of individual cell voltages to generate high-resolution quasi-sinusoidal or arbitrary waveforms, paving the way for building high-voltage, high-power, and distributed multilevel converters with superior power density and efficiency. Experimental results from a silicon prototype with a total chip area of 15 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"><tex-math notation="LaTeX">$\text{mm}^{2}$</tex-math></inline-formula> demonstrate the capability of the proposed converter to deliver multilevel output waveforms over a wide frequency range and input cell voltages, while supplying an output current of 2 A.
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