Sealing Casing Leaks through the Remote Deployment of Discrete Particles M. J. Loveland; M. J. Loveland ConocoPhillips Search for other works by this author on: This Site Google Scholar P.. Klein; P.. Klein ConocoPhillips Search for other works by this author on: This Site Google Scholar N. J. Ryan; N. J. Ryan Brinker Technology Search for other works by this author on: This Site Google Scholar C.. Bowie C.. Bowie Brinker Technology Search for other works by this author on: This Site Google Scholar Paper presented at the SPE/ICoTA Coiled Tubing and Well Intervention Conference and Exhibition, The Woodlands, Texas, USA, March 2010. Paper Number: SPE-130428-MS https://doi.org/10.2118/130428-MS Published: March 23 2010 Cite View This Citation Add to Citation Manager Share Icon Share Twitter LinkedIn Get Permissions Search Site Citation Loveland, M. J., Klein, P.. , Ryan, N. J., and C.. Bowie. "Sealing Casing Leaks through the Remote Deployment of Discrete Particles." Paper presented at the SPE/ICoTA Coiled Tubing and Well Intervention Conference and Exhibition, The Woodlands, Texas, USA, March 2010. doi: https://doi.org/10.2118/130428-MS Download citation file: Ris (Zotero) Reference Manager EasyBib Bookends Mendeley Papers EndNote RefWorks BibTex Search Dropdown Menu toolbar search search input Search input auto suggest filter your search All ContentAll ProceedingsSociety of Petroleum Engineers (SPE)SPE/ICoTA Well Intervention Conference and Exhibition Search Advanced Search Abstract An outer casing leak can be a significant well integrity issue, primarily due to the inability to easily access the leak site for intervention. Recent outer casing failures caused by external corrosion on some wells in the Kuparuk Field of Alaska prompted research for a non-invasive repair method to delay or negate the need for a rig workover. Limited options for downhole access on outer concentric casing strings have an impact on the ability to define the leak in terms of location, size and shape, and consequently the ability to effect a seal of the casing.The Platelet® technology discussed in this paper is an innovative means of sealing leaks which involves the remote injection of discrete particles into a well which are then carried to the leak site in the fluid flow. When the platelets reach the vicinity of the leak, fluid forces entrain them into the leak and hold them against the casing wall thus facilitating a seal allowing the well to be returned to service.Previously proven for applications in subsea pipelines, platelet technology over the last 12 months has successfully been developed for downhole use. In January 2009, specifically engineered platelets were deployed into well annuli for the first time.Two case studies will be presented where the technology has been used in the Kuparuk field in Alaska. In the first instance a ¼" corrosion induced hole in the surface casing at a depth of 126 ft was sealed with a single platelet by a deployment from surface into the outer annulus. The well was initially leaking at a rate of 0.5 bpm and subsequently passed an 1800 psi mechanical integrity test. The second study will review a seal of a 0.26 bpm leak at 30 ft depth which eventually gave out.The paper will review the front end engineering development, the well site deployment, and lessons learned. The paper concludes by demonstrating the successful use of the platelet technology for sealing annulus leaks and how the technology has successfully postponed or negated the need for a rig workover to repair a surface casing leak. The results from this study have provided valuable insight into the behavior of the platelets in the fluid flow before entrainment and the behavior in the leak after entrainment. Keywords: carrier fluid, completion installation and operations, casing design, platelet, materials and corrosion, platelet technology, subsurface corrosion, deployment, application, upstream oil & gas Subjects: Casing and Cementing, Pipelines, Flowlines and Risers, Casing design, Materials and corrosion, Completion Installation and Operations, Well Integrity, Coiled tubing operations, Subsurface corrosion (tubing, casing, completion equipment, conductor) Copyright 2010, Society of Petroleum Engineers You can access this article if you purchase or spend a download.
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