Building Testing and Research Institute

Video Article Open Access Dependence between Zero Depth of Carbonation of the Base Concrete and Permeability of Protective Render Coat Detected by Diagnostics of 100-year-old Bridges Ivan Janotka Building Testing and Research Institute, Studená 3, 821 04 Bratislava, Slovakia Vid. Proc. Adv. Mater., Volume 2, Article ID 2021-0167 (2021) DOI: 10.5185/vpoam.2021.0167 Publication Date (Web): 24 Jan 2021 Copyright © IAAM Abstract PDF

Clinker production is very energy-intensive and responsible for releasing climate-relevant carbon dioxide (CO2) into the atmosphere, and the exploitation of aggregate for concrete results in a reduction in natural resources. This contrasts with infrastructure development, surging urbanization, and the demand for construction materials with increasing requirements in terms of durability and strength. A possible answer to this is eco-efficient, high-performance concrete. This article illustrates basic material investigations to both, using eco-friendly cement and recycled aggregate from tunneling to produce structural concrete and inner shell concrete, showing high impermeability and durability. By replacing energy- and CO2-intensive cement types by slag-pozzolanic cement (CEM V) and using recycled aggregate, a significant contribution to environmental sustainability can be provided while still meeting the material requirements to achieve a service lifetime for the tunnel structure of up to 200 years. Results of this research show that alternative cements (CEM V), as well as processed tunnel spoil, indicate good applicability in terms of their properties. Despite the substitution of conventional clinker and conventional aggregate, the concrete shows good workability and promising durability in conjunction with adequate concrete strengths.

The Slovak natural raw material kaolin sand containing 36 wt.% of kaolinite from Vyšný Petrovec deposit was thermally transformed at 650 °C for 1 hour to the metakaolin sand with relevant content of metakaolinite. Behaviour of cement composites having replacement of Portland cement with metakaolin sand including 0; 5; 10 and 15 wt.% of metakaolinite and water to solids ratio of 0.5 cured in water for 28 days and 90 days was studied by thermal analysis, X-ray diffraction analysis and mercury intrusion porosimetry analysis. The study concerned calciumsilica hydrate and calcium aluminate hydrate formation, portlandite dehydroxylation and calcite decarbonation. The influence of curing time and metakaolinite content were estimated. The replacement of Portland cement by metakaolin sand led to positive effect on relevant compressive strengths. The changes in microstructure involved especially reduction in portlandite content and pore structure refinement.