- Conference Article
- 10.1115/imece-india2025-162082
Digital Transformation of Natural Gas Pipeline Measurement Systems: Unified Platform Using Industry 4.0 Tools - Robotic Process Automation (RPA), Edge Analytics, Advanced Data Analytics With Digital Twin Models for Pipeline Integrity and Custody Transfer
- Sep 10, 2025
- Pankaj Gupta + 1 more +1
Abstract Gas Pipeline is the backbone of the energy infrastructure of any country and is going to gain far more importance in India with the increasing thrust of government towards energy security and self-reliance. Humongous investments are being done in execution of various pipeline projects so that even far flung geographical areas are also served with clean fuel. With the increasing geographical area under coverage following changes are being faced by pipeline industry: (i) Safety related issues like Third party intrusions & pipeline leaks: Pipeline industry deploys various pipeline leak detection system using Mass Balancing or Pressure Wave or other principles. However, the accuracy of the leak detection often depends upon the accuracy of the associated instrumentation system like flow, pressure, temperature and gas quality parameters measurement. In case of any difficulty in reducing the false leak alarms, it is found challenging to establish the authenticity of data available from the primary instrumentation inputs. (ii) Commercial issues like gas measurement, reconciliation and LAUF gas accounting For big pipeline Network operators, Gas reconciliation and LAUF gas accounting is also a challenge. In case of any discrepancy in any of the gas meters at a given point of time may cost a company huge financial loss if not detected and corrected immediately. Recognizing the imminent need for development of online validation, audit and diagnostic systems which track, monitor and predict the health of the instruments on their own without intervention of the operators and keep the operator updated in case of any deviations from normal course of operation was felt and a unified platform using industry 4.0 tools - Robotic Process Automation (RPA), Edge Analytics, advanced data analytics with digital twin models for pipeline integrity and custody transfer based on the basic principles of science and equipment operational philosophy/algorithms such as USM, GC and Flow Computers has been exploited to gain insight about the equipment operational behavior and prediction of condition/health of equipment.
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