- Conference Article
2
- 10.25368/2023.186
Condition monitoring of machines by tapping data from existing sensors and retrofitting simple energy measurement technology to existing machines
- Jan 01, 2023
- Andreas Grundmann + 2 more +2
The average metal and mechanical engineering company must spend around two per cent of its annual turnover on electricity and natural gas, and companies are expecting further price increases.As a result, the issue of energy saving is becoming more of a strategic factor than ever before.In order to save costs and ensure competitive advantages, it is necessary to introduce precise energy-saving measures.The first steps taken by most mechanical engineering companies are to replace lighting, heating, and ventilation systems, improve compressed air generation and raise employee awareness.However, there is also a great potential for optimization in machines with their individual electrical drives, fans, and units.In this case, though, it is necessary to look at the machine and its processes as a whole rather than the individual electrical energy consumers.In most cases, however, there is a lack of suitable interfaces for analyzing the measured values from sensors (e.g.temperature, pressure sensors, etc.) and drives, which concludes that this potential is not fully exploited.The condition monitoring solution developed at the ICM -Institut Chemnitzer Maschinen und Anlagenbau e.V. aims to digitalize existing machines without making any structural changes to them or interfering with their existing controls.
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