IEF-Werner (Germany)

Abstract Dedicated to Prof. Dr.‐Ing. Dr.‐Ing. E.h. Dr. h.c. Werner Sobek on the occasion of his 65th birthday

In this paper, we consider the application of object-oriented Bayesian networks to failure diagnostics in manufacturing systems and continuous model improvement based on operational data. The analysis is based on an object-oriented Bayesian network developed for failure diagnostics of a one-dimensional pick-and-place industrial robot developed by IEF-Werner GmbH. We consider four learning algorithms (batch Expectation-Maximization (EM), incremental EM, Online EM and fractional updating) for parameter updating in the object-oriented Bayesian network using a real operational dataset. Also, we evaluate the performance of the considered algorithms on a dataset generated from the model to determine which algorithm is best suited for recovering the underlying generating distribution. The object-oriented Bayesian network has been integrated into both the control software of the robot as well as into a software architecture that supports diagnostic and prognostic capabilities of devices in manufacturing systems. We evaluate the time performance of the architecture to determine the feasibility of on-line learning from operational data using each of the four algorithms.