- Research Article
- 10.64486/m.65.4.7
Numerical Validation of Time-Efficient ECAP SimulationsBased on Energy Criteria
- Mar 25, 2026
- Metalurgija
- Igor Ciganović + 3 more +3
Equal Channel Angular Pressing (ECAP) is a widely used severe plastic deformation technique for producing ultrafine-grained metals. Numerical modelling plays an essential role in analyzing the process mechanics. The purpose of this study is to reduce the computational cost of explicit ECAP simulations by applying mass scaling while ensuring that the accuracy of the results is not compromised. The methodology includes explicit finite-element modelling with controlled mass scaling and verification by monitoring internal, kinetic, and total energies throughout deformation. The ratio of kinetic to internal energy is used as the primary indicator of acceptable quasi-static behavior. The results show that the applied mass-scaling level significantly reduces computational time without altering the predicted stress distribution, plastic strain fields, or forming forces, provided that the kinetic energy remains within recommended limits. The application of mass scaling reduced simulation time by more than two orders of magnitude while preserving quasi-static conditions, as indicated by a consistently low kinetic-to-internal energy ratio. The study concludes that energy-based verification offers a reliable framework for applying mass scaling in ECAP simulations while preserving the physical validity of the results.
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