- Conference Article
- 10.1117/12.3010482
High throughput, angstrom-level metrology for copper-copper hybrid bonding
- Apr 10, 2024
- Arseniy Kalinin + 17 more +17
Pitch scaling of interconnects is required for 3D system integration with the industry shifting to bumpless bonding technology. However, hybrid metal/dielectric bonding requires tight process control of planarity after chemical mechanical polishing (CMP) to avoid bonding voids. Due to its sub-angstrom resolution, atomic force microscopy (AFM) is typically used to assess the nano-topography but conventional systems suffer from increased noise floor at high scanning speeds making it unsuitable for high-volume manufacturing (HVM). Here, we validate a novel in-line high-throughput AFM system (QUADRA) by reporting the topographical parameters of 250 nm and 1 μm size copper nano-pads at high scanning speeds that reach tens of wafers per hour throughput.
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