- Research Article
3
- 10.1016/j.procir.2015.02.030
Customer Integration to Gain Cost Efficiency Alongside Tool's Life Cycle
- Jan 01, 2015
- Procedia CIRP
- Günther Schuh + 2 more +2
Customer Integration to Gain Cost Efficiency Alongside Tool's Life Cycle
Purpose: To examine the life cycle characteristics of single-point and double-point tram track switches under comparable operational and installation conditions. Methods: An analysis of the volume of fundamental maintenance tasks performed on different switch designs over an identical duration, ensuring adherence to technical operational standards. Results: The findings indicate a reduced maintenance requirement for double-point switches compared to single-point switches within the same observation period, even when subjected to increased operational loads. Practical significance: The practical implications of this research are significant, particularly given the widespread use of single-point switches in Saint Petersburg and other urban tram networks. Establishing the economic viability of maintaining a specific switch design directly influences the overall life cycle cost, thereby providing a basis for evaluating the efficacy of different switch types in the design and operation of tram systems.
Customer Integration to Gain Cost Efficiency Alongside Tool's Life Cycle
Customer Integration to Gain Cost Efficiency Alongside Tool's Life Cycle
Life Cycle Tools within Ford of Europe's Product Sustainability Index. Case Study Ford S-MAX & Ford Galaxy (8 pp)
Background, Aim and Scope Sustainability is a well recognised goal which is difficult to manage due to its complexity. As part of a series of sustainability management tools, a Product Sustainability Index (PSI) is translating the sustainability aspects to the organization of vehicle product development of Ford of Europe, thus allocating ownership and responsibility to that function. PSI is limiting the scope to those key environmental, social and economic characteristics of passenger vehicles that are controllable by the product development organisation. Materials and Methods: The PSI considers environmental, economic and social aspects based on externally reviewed life cycle environmental and cost aspects (Life Cycle Assessment, Cost of ownership / Life Cycle Costing), externally certified aspects (allergy-tested interior) and related aspects as sustainable materials, safety, mobility capability and noise. After the kick-off of their product development in 2002, the new Ford S-MAX and Ford Galaxy are serving as a pilot for this tool. These products are launched in Europe in 2006. The tracking of PSI performance has been done by engineers of the Vehicle Integration department within the product development organization. The method has been translated in an easy spreadsheet tool. Engineers have been trained within one hour trainings. The application of PSI by vehicle integration followed the principle to reduce the need for any incremental time or additional data to a minimum. PSI is adopted to the existing decision-making process. End of 2005, an internal expert conducted a Life Cycle Assessment and Life Cycle Costing (LCC) study for verification purposes using commercial software. This study and the PSI have been scrutinized by an external review panel according to ISO14040 and, by taking into consideration the on-going SETAC, work in the field of LCC. Results: The results of the Life Cycle based indicators of PSI as calculated by non-experts are fully in line with those of the more detailed expert study. The difference is below 2%. The new Ford Galaxy and Ford S-MAX shows significantly improved performance regarding the life cycle air quality, use of sustainable materials, restricted substances and safety compared to the previous model Galaxy. The affordability (Life Cycle Cost of Ownership) has also been improved when looking at the same engine types. Looking at gasoline versus diesel options, the detailed study shows under what conditions the diesel options are environmentally preferable and less costly (mileage, fuel prices, etc.). Discussion: The robustness of results has been verified in various ways. Based also on Sensitivity and Monte-Carlo Analysis, case study-specific requirements have been deduced defining criteria for a significant environmental improvement between the various vehicles. Only if the differences of LCIA results between two vehicles are larger than a certain threshold are the above-mentioned results robust. Conclusions: In general terms, an approach has been implemented and externally reviewed that allows non-experts to manage key environmental, social and economic aspects in the product development, also on a vehicle level. This allows mainstream functions to take ownership of sustainability and assigns accountability to those who can really decide on changes affecting the sustainability performance. In the case of Ford S-MAX and Galaxy, indicators from all three dimensions of sustainability (environment, social and economic) have been improved compared to the old Ford Galaxy. Recommendations and Perspectives: Based on this positive experience, it is recommended to make, in large or multinational organizations, the core business functions directly responsible and accountable for managing their own part of environmental, social and economic aspects of sustainability. Staff functions should be limited to starting the process with methodological and training support and making sure that the contributions of the different main functions fit together.
Read moreCharacterizing sustainability of green stormwater infrastructure technologies using life cycle assessment and life cycle costing: A systematic review.
Characterizing sustainability of green stormwater infrastructure technologies using life cycle assessment and life cycle costing: A systematic review.
Read more2D representation of life cycle greenhouse gas emission and life cycle cost of energy conversion for various energy resources
We suggest a 2D-plot representation combined with life cycle greenhouse gas (GHG) emissions and life cycle cost for various energy conversion technologies. In general, life cycle assessment (LCA) not only analyzes at the use phase of a specific technology, but also covers widely related processes of before and after its use. We use life cycle GHG emissions and life cycle cost (LCC) to compare the energy conversion process for eight resources such as coal, natural gas, nuclear power, hydro power, geothermal power, wind power, solar thermal power, and solar photovoltaic (PV) power based on the reported LCA and LCC data. Among the eight sources, solar PV and nuclear power exhibit the highest and the lowest LCCs, respectively. On the other hand, coal and wind power locate the highest and the lowest life cycle GHG emissions. In addition, we used the 2D plot to show the life cycle performance of GHG emissions and LCCs simultaneously and realized a correlation that life cycle GHG emission is largely inversely proportional to the corresponding LCCs. It means that an expensive energy source with high LCC tends to have low life cycle GHG emissions, or is environmental friendly. For future study, we will measure the technological maturity of the energy sources to determine the direction of the specific technology development based on the 2D plot of LCCs versus life cycle GHG emissions.
Read moreLife Cycle Costing of a Detached House in Bangkok, Thailand
Life Cycle Costing of a Detached House in Bangkok, Thailand Sornsawan Budsang School of Management Technology, Sirindhorn International Institute of Technology, Thammasat University, Pathum Thani, 12120, Thailand m6322040228@g.siit.tu.ac.th Tassaneewan Chom-in Technology and Informatics Institute for Sustainability, National Metal and Materials Technology Center, National Science and Technology Development Agency, Pathum Thani, 12120, Thailand tassanc@mtec.or.th Nongnuch Poolsawad* Technology and Informatics Institute for Sustainability, National Metal and Materials Technology Center, National Science and Technology Development Agency, Pathum Thani, 12120, Thailand nongnucp@mtec.or.th Thanwadee Chinda School of Management Technology, Sirindhorn International Institute of Technology, Thammasat University, Pathum Thani, 12120, Thailand thanwadee@siit.tu.ac.th * Corresponding author E-mail address: nongnucp@mtec.or.th Abstract In Thailand, the number of residential buildings in the detached house category tends to increase due to increasing consumer demand. This causes economic competition among contractors and customers who would like to construct detached houses. As a result, stakeholders in detached house construction must manage costs to the lowest possible expenses throughout the building life cycle from construction to residential use, replacing maintenance equipment, and eventual demolition. Life cycle costing is growing in popularity, especially in the field of sustainable construction. However, the use of life cycle costing in the construction industry remains restricted and plagued by practical issues. One of the major issues in the widespread use of life cycle costing in the construction stage, use stage, and endof-life stage is a lack of knowledge of the research methods and usage of life cycle costing. This study describes a research that shows how a detached house's life cycle cost evaluation was undertaken, along with how the life cycle cost variables were defined and applied to advance a life cycle budget for the entire life cycle of a detached house. This research analyzed the life cycle cost of a detached house through a case study in Bangkok by considering diverse expenses, including construction materials, maintenance, labor, electricity, water, and demolition during service life of 50 years for the building. Costs throughout the life cycle of a detached house analyzed over 50 years amount to 4,901,775.21 70 SDC2022 9th Sustainable Development Conference [SDC2022], 10th – 12th of November 2022 – Bangkok, Thailand SDConference Proceedings 2022 ISBN: 978-86-87043-85-5 baht. This sum may be categorized into costs for each stage of a detached house life cycle, to be used in considering detached house project development and consumer decision-making. Keywords: Life cycle costing, Detached house, Construction, Demolition
Read moreAssessment of residential building performances for the different climate zones of Turkey in terms of life cycle energy and cost efficiency
Assessment of residential building performances for the different climate zones of Turkey in terms of life cycle energy and cost efficiency
Read moreThe computational structure of environmental life cycle costing
Existing computational methods for life cycle costing (LCC) are few and appeared inconsistent with the very definition of LCC. This article improves the common matrix-based approach in life cycle assessment as applied to LCC, correcting previous errors. Reusing a simple and hypothetical example, the authors derive the LCC from both the physical and monetary technology matrices. Accounting for the added value of all activities in the life cycle leads to a simplified computational structure for LCC. The results show that the definition of LCC and computational structure can be fully harmonized with life cycle assessments (LCAs) and simplified. In addition to eco-efficiency calculations, the vector of added values, if disaggregated over social groups, allows for distributional analysis. It is furthermore shown how LCC can account for costs shifting (economic externalities) in the same way as LCA highlights shifting of environmental externalities between different products, life cycle stages or actors. Life cycle costing as defined by the sum of the added value over the life cycle is consistent with LCA and cradle to gate assessments in particular. The authors simplified the computation of LCC with either the matrix-based approach or the added values of upstream activities as an elementary exchange vector or matrix.
Read moreAssessing economic and environmental performance of infill materials through BIM: a life cycle approach
Purpose Infill materials play a pivotal role in determining buildings’ life cycle costing (LCC) and environmental impacts. International standards prescribe LCC and life cycle assessments (LCA) to assess materials’ economic and environmental sustainability. The existing methods of LCC and LCA are tedious and time-consuming, reducing their practical application. This study sought to integrate LCC and LCA with building information modeling (BIM) to develop a swift and efficient approach for evaluating the life cycle performance of infill materials. Design/methodology/approach The BIM model for a case study was prepared using Autodesk Revit®, and the study included four infill materials (lightweight aggregate concrete block (LECA), autoclaved cellular concrete (AAC), concrete masonry and bricks). LCC was conducted using Revit® and Autodesk Insight 360® to estimate costs incurred across different project phases. LCA was conducted using “One Click LCA®,” a BIM-based platform featuring a comprehensive material inventory. Carbon emissions, acidification, and eutrophication were chosen as environmental impact factors for LCA. Findings LECA was the preferred choice due to its lower cost and environmental impact. Its lifetime cost of $440,618 was 5.4% lower than bricks’, with 2.8% lower CO2 emissions than AAC’s, which were second-place options, respectively. LECA had 6.4 and 27% lower costs than concrete blocks, and AAC’s carbon emissions were 32 and 58% lower than concrete blocks and bricks, respectively. Originality/value BIM has been employed for life cycle analysis in existing literature, but its efficacy in evaluating the lifetime costs and environmental impacts of infill materials remains unexplored. The current study presents a BIM-based approach for conducting LCC and LCA of infill materials, facilitating informed decision-making during the planning phase and promoting sustainable construction practices.
Read moreDevelopment of an Approach to Assess the Life Cycle Environmental Impacts and Costs of General Hospitals through the Analysis of a Belgian Case
With the aim of moving towards a more sustainable society, hospital buildings are challenged to decrease their environmental impact while continuing to offer affordable and qualitative medical care. The aim of this paper was to gain insight into the main drivers of the environmental impacts and costs of healthcare facilities, and to identify methodological obstacles for a quantitative assessment. More specifically, the objective was to assess the environmental and financial impacts of the general hospital Sint Maarten in Mechelen (Belgium) by using a life cycle approach. The hospital building was analyzed based on a combination of a simplified life cycle assessment and life cycle costing. The “MMG+_KULeuven” assessment tool was used for the calculation of environmental impacts and financial costs. The study revealed that the environmental impact was mainly caused by electricity use for appliances and lighting, cleaning processes, material production, and spatial heating, while building construction and electricity use caused the highest financial costs. The most relevant impact categories identified were global warming, eutrophication, acidification, human toxicity (cancer and non-cancer effects), and particulate matter. Various methodological challenges were identified, such as the adaptation of existing methods to ensure applicability to hospital buildings and the extraction of data from a Revit model.
Read moreLife cycle energy, emissions and cost evaluation of CO2 air source heat pump system to replace traditional heating methods for residential heating in China: System configurations
Life cycle energy, emissions and cost evaluation of CO2 air source heat pump system to replace traditional heating methods for residential heating in China: System configurations
Read moreApproximate Estimation of the Product Life Cycle Cost Using Artificial Neural Networks in Conceptual Design
In order to improve the design of products and reduce design changes, cost, and time to market, life cycle engineering has emerged as an effective approach to address these issues in today's competitive global market. As over 70% of the total life cycle cost of a product is committed at the early design stage, designers can substantially reduce the life cycle cost of products by giving due consideration to the life cycle implications of their design decisions. During the early design stages there may be competing requirements. In addition, detailed information is scarce and decisions must be made quickly. Thus, both the overhead in developing parametric life cycle cost (LCC) models for a wide range of concepts or requirements, and the lack of detailed information make the application of traditional LCC models impractical. A different approach is required because a traditional LCC method should be incorporated in the very early design stages. This paper explores an approximate method for providing the preliminary life cycle cost. Learning algorithms trained to use the known characteristics of existing products can perhaps allow the life cycle cost of new products to be approximated quickly during the conceptual design phase without the overhead of defining new LCC models. Artificial neural networks are trained to generalise product attributes and life cycle cost data from pre-existing LCC studies. Then, the product designers query the trained artificial model with new high-level product attribute data to obtain an LCC for a new product concept quickly. Foundations for the learning LCC approach are established, and then an application is provided. This paper has been developed to provide designers with LCC information to guide them in conceptual design.
Read moreSustainable Additive Manufacturing: An Overview on Life Cycle Impacts and Cost Efficiency of Laser Powder Bed Fusion
This overview study investigates integrating advanced manufacturing technologies, specifically metal additive manufacturing (AM) and laser powder bed fusion (LPBF) processes, within Industry 4.0 and Industry 5.0 frameworks, to enhance sustainability and efficiency in industrial production and prototyping. The manufacturing sector, a significant contributor to global greenhouse gas emissions and resource consumption, is increasingly adopting technologies that reduce environmental impact while maintaining economic growth. Selective laser melting (SLM), as the subsection LPBF technologies, is highlighted for its capability to produce high-performance, lightweight, and complex components with minimal material waste, thus aligning with circular economy goals for metal alloys. Life cycle assessment (LCA) and life cycle costing (LCC) analyses are essential methods for evaluating the sustainability of any new technology. Sustainable technologies could support the concepts of the factory of the future (FoF), fulfilling the requirements of digital transformation and digital twins. This overview study reveals that implementing AM—specifically SLM—has the potential to reduce the environmental impact of manufacturing. It underscores the ability of these technologies to promote sustainable and efficient manufacturing practices, thereby accelerating the shift from Industry 4.0 to Industry 5.0.
Read moreAssessing the environmental and economic sustainability of autonomous systems: A case study in the agricultural industry
Assessing the environmental and economic sustainability of autonomous systems: A case study in the agricultural industry
Approximate Product Life Cycle Costing Method for the Conceptual Product Design
Although the product life cycle cost (LCC) is mainly committed by early design stages, designers do not consider the costs caused in subsequent phases of life cycle. The estimating method for the product life cycle cost in early design processes has been required because of both the lack of detailed information and time for a detailed LCC for a various range of design concepts. This paper suggests an approximate LCC method that allows the designer to make comparative LCC estimation between the different product concepts. The product attributes at the conceptual design phase and LCC factors are introduced and the significant product attributes are determined by statistical analysis. Neural network algorithms are applied to estimate LCC by considering the identified product attributes as inputs and the LCC as output. Trained learning algorithms for the known characteristics of existing products will quickly give the estimation of LCC for new product concepts. The estimation for maintenance and energy costs of electronic appliances is shown as an example. The proposed method provides the good estimation for the LCC and gives the guidelines leading to cost-effective design decision-making at the early design stage.
Read moreA longitudinal literature review of life cycle costing applied to urban agriculture
PurposeThe aim of this research is to carry out a literature review of the use of life cycle costing (LCC) in the urban agriculture (UA) sector by analysing its evolution over a 22-year period from its beginning in 1996 to July 2018.MethodsA total of 442 references were obtained from two principal databases, Scopus and Web of Science (WoS). After a long refining process, 20 (4.5%) references containing the keywords LCC and UA were selected for analysis. Then, we classified and organized the selected references in 4 groups. Qualitative methods were used for analysis, and results on general characteristics of the 20 references and by each group were elaborated. Lastly, we discussed and concluded the most significant findings. Limitations and future research were also included.Results and discussionOur major findings were as follows: (i) urban horticulture was the most studied urban agriculture practice among studies that used LCC for UA; (ii) LCC plays a secondary role in its integration with LCA; (iii) only 4 of the10 papers in group 1 used additional financial tools; (iv) very few (3) papers appropriately applied the four main LCC stages; and on the other side, essential costs like infrastructure, labour, maintenance, and end-of-life were frequently not included.ConclusionsSince we found that life cycle assessment (LCA) was the predominant methodology, we suggest that future research apply both LCA and LCC analyses at the same level. The LCC analysis was quite incomplete in terms of the costs included in each LCC stage. We recommend that the costs at the initial or construction stage be considered a necessity in future studies in order to implement these new systems on a large scale. Due to the limited use of labour cost at the operation stage, we also suggest that labour be included as an essential part of the urban production process. Finally, for more complete LCC analysis for UA, we recommend (i) that all LCC stages be considered and (ii) that additional financial tools, such as net present value (NPV), internal rate of return (IRR) and payback period (PBP), be used to complement the LCC analysis.
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