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  • https://doi.org/10.13031/2013.16699Copy DOI Icon

A Computer Simulation Program for Cake Baking in a Continuous Industrial Oven

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Abstract

Computer simulation techniques have become an essential tool for scientists and engineers in various areas including food processing. Cake baking is a very complex process that brings about a series of physical, chemical and biochemical changes within a product that are influenced by conditions in ovens. The objective of this study was to develop a computer simulation program for cake baking in a continuous industrial oven, which can be used to predict the transient and spatial temperature and moisture distributions inside the product, and the dynamic volume expansion of cakes under continuous oven conditions observed in multi-zones industrial ovens. A finite difference method was implemented to solve the thermal and mass transfer differential governing equations. The Kelvin model was used to describe the cake volume expansion considering a balance of driving forces and resistances. Variable zone temperature and moisture profiles and variable thermo-physical properties as a function of temperature and moisture were used. A set of experimental results of cake temperature and moisture under different processing conditions was used to compare with those obtained from various computer simulations. Statistical results showed that correlation coefficients for the relationship between predicted and experimental results were R2=0.96 for temperature and R2=0.92 for moisture. Several computer simulations were further used for a sensitivity analysis of main processing conditions on the development of the final cake volume. It can be expected that this computer simulation program will become a useful tool for the cake baking industry to search for optimal processing conditions to improve cake quality while saving energy.

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