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  • https://doi.org/10.1109/iementech202669403.2026.11434304Copy DOI Icon

A Low-Cost Intelligent 3D-Printed Prosthetic Arm Controlled Exclusively by EEG Signals Using Adaptive Machine Learning

  • Feb 6, 2026
  • Trisha Paul +5 more
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Abstract

Electroencephalography (EEG)-based control has emerged as a promising solution for intuitive and non-invasive control of assistive robotic devices, particularly for individuals with severe limb loss or neuromuscular impairments where muscle signals are unavailable. This paper presents the design and development of a low-cost, lightweight 3D-printed prosthetic arm controlled exclusively by EEG signals. The proposed system decodes user movement intention directly from brain activity using signal processing, sensor fusion, and adaptive machine learning techniques. EEG signals are acquired through a non—invasive multi-channel headset, conditioned to suppress artifacts, and transformed into meaningful features representing motor imagery and movement intention. To improve reliability and reduce noise sensitivity inherent in EEG signals, multiple signal fusion and filtering techniques—including averaging, weighted averaging, Principal Component Analysis (PCA), and Kalman filtering—are investigated. Experimental results demonstrate that Kalman filter-based fusion significantly enhances signal stability and control accuracy in real-time prosthetic operation. The prosthetic arm employs a modular 3D-printed mechanical structure with servo-driven actuation, ensuring affordability and customization. Additionally, a future bidirectional feedback framework based on deep learning is proposed to enhance user adaptation and sensory perception. This work contributes toward accessible, intelligent, and fully brain-controlled prosthetic systems for medical rehabilitation and assistive healthcare.

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