A novel kinematic calibration algorithm for reconfigurable robotic systems

A modular reconfigurable robot system - Xmobot consists of a set of homogenous modules. Xmobot modules have flexible locomotion and transformation capability. Multiple modules can be assembled into diverse configurations. The module state matrix and role-based configuration matrix are presented and constructed for representing the module state and configuration. The method of configuration self-identification is implemented through RFID and ZigBee technologies. The RFID labels are used to mark the modules, joints, and docking interfaces. A test bed is built for testing the effective region of the RFID readers. The RFID readers can detect the label within the distance of 5mm and deviation of ±9mm. The internal and external communications of Xmobot modules are based on ZigBee protocol. The performance of ZigBee communication protocol is also evaluated. The impacts of different transmission interval, network depth, and multiple node transmission are figured out in this paper.

In this thesis we present the design and implementation of a novel self-reconfiguring modular (SR-MR) robotic system: Roombots. We are aiming at three main applications with Roombots; locomotion through self-reconfiguration in the regular cubic 3D-lattice on structured surfaces, locomotion in non-structured environments applying central pattern generators (CPG) as the locomotion controller, and self-assembly and reconfiguration of static objects of the day-to-day environment, such as furniture. Robot assemblies from self-reconfigurable modular robots have the ability to adapt to a given task and working environment by altering their shape through a series of reconfiguration moves, and attachments and detachments between the modules. We are interested in self-reconfiguring modular robots for their shape-changing capabilities, and their distributed characteristics. We envision the following applications for Roombots: First, self-reconfiguration in a structured 3D lattice, i.e. a floor and walls equipped with connectors. Embedded connectors can provide pivot points for locomotion of SR-MR assemblies, and docking and recharging places for our adaptive furniture pieces. Second, our proposed concept for locomotion control of modular robots on non-structured ground are central pattern generators. Third, we would like to build adaptive and versatile furniture from modular robots and light-weight elements. In the following we are able to count more than 60 modular robotic systems, developed over the last two decades. However we were unable to identify an existing system which could provide us with all desired kinematic and geometric capabilities. This led us to design and implement a novel self-reconfiguring modular robotic system: Roombots. To tackle the module design we attempt to identify both meaningful design parameters from existing modular robots, and essential features for our applications. The combination of both leads to the kinematic and geometric description of the Roombots modules, and eventually to its implementation. In order to be able to assemble furniture from our Roombots units in the future, we need a reconfiguration framework which supports the specific requirements of Roombots. Metamodules made of two units attached in-series are attracted and guided by a virtual force-field, they use broadcast signals, look-up tables of collision clouds and simple assumptions about their near environment to reach their seeding positions, which are currently hand coded. For the task of locomotion in non-structured environments we propose a framework for learning to move with modular robots using central pattern generators and online optimization. The distributed implementation of CPGs offers an ideal substrate for producing locomotion patterns and for online learning, and an optimization framework for fast learning.

A system has been developed to interactively assemble modular and reconfigurable robotic systems in a computer animation environment. The modular robot is based on a set of one, two and three degree of freedom joint modules and generic links. These modules may be assembled into a large class of robotic systems that include serial, parallel, mobile and hybrid configurations. A model of the configured robotic system is immediately available for use in a wide variety of robotics research areas, including: obstacle avoidance, redundant inverse kinematics, dynamic simulations, mobile platforms and world model databases.

This article discusses the advantages of a modular robot that can reassemble itself for different tasks. Modular robots are composed of multiple, linked modules. Although individual modules can move on their own, the greatest advantage of modular systems is their structural reconfigurability. Modules can be combined and assembled to form configurations for specific tasks and then reassembled to suit other tasks. Modular robotic systems are also very well suited for dynamic and unpredictable application areas such as search and rescue operations. Modular robots can be reconfigured to suit various situations. Quite a number of modular robotic system prototypes have been developed and studied in the past, each containing unique geometries and capabilities. In some systems, a module only has one degree of freedom. In order to exhibit practical functionality, multiple interconnected modules are required. Other modular robotic systems use more complicated modules with two or three degrees of freedom. However, in most of these systems, a single module is incapable of certain fundamental locomotive behaviors, such as turning.

A modular robot has a distributed mechanical composition which can make various configurations and also make locomotion in a wide variety of configurations. Modular robots are thought to be useful in extreme or unknown environments by adaptively changing their shape and locomotion patterns. As for locomotion, two types can be used; one is whole-body fixed-configuration locomotion and the other is locomotion by self-reconfiguration. In this paper we deal with the former type of locomotion which is realized by coordinated joint actuation. So far, proposed control methods for whole-body locomotion by modular robots have been based on predefined locomotion sequences. However, locomotion based on predefined sequences cannot adapt to changing terrain conditions such as uphill, downhill, slippery and sticky grounds. To solve such problems, we propose a distributed control mechanism using a CPG controller which enables adaptive locomotion by modular robots. Besides the real-time CPG control we introduce a decentralized control mechanism for detecting the situation that the robot is stuck and initiating transformation to another shape for recovering the situation. The results of various hardware experiments by 4-legged structure prove the feasibility of the method for adaptive locomotion and transformation by our M-TRAN II modules.

This paper presents a design method and experiments for whole-body locomotion by a modular robot. There are two types of locomotion for modular robots: a repeating self-reconfiguration and whole-body motion such as walking or crawling. For whole-body locomotion, designing a control method is more difficult than for ordinary robots because a modular robotic system can form various configurations, each of which has many degrees of freedom. This study proposes a unified framework for automatically designing an efficient locomotion controller suitable for any module configuration. The method utilizes neural oscillators (central pattern generators, CPGs), each of which works as a distributed joint controller of each module, and a genetic algorithm to optimize the CPG network. We verified the method by software simulations and hardware experiments, in which our modular robotic system, named M-TRAN II, performed stable and effective locomotion in various configurations.

A self-repairing approach for the M-Lattice modular robotic system using digital hormone model

Modular robot systems towards the execution of cooperative tasks in large facilities

Quadrupole magnets are used extensively in particle accelerators, synchrotrons, and storage rings all over the world. Excellent field quality is needed in these magnets, which requires machining the magnet parts to high precision. An eight-piece quadrupole design and assembly method is developed that produces the desired magnetic field quality by accurately positioning the pole tips. In this magnet design, all the parts need to be machined only within standard machining tolerances. This paper presents the magnetic and mechanical tolerance analyses of this quadrupole design. We performed mechanical tolerance stack-up analyses using the Teamcenter Variation Analysis software to evaluate the relationship of part-level machining tolerances to final magnet assembly errors. We then performed finite element analyses using OPERA to estimate the effect of assembly errors on magnetic field quality; and in turn to set the acceptable machining tolerances for parts to achieve the desired magnetic performance. We conclude from our tolerance analyses that a 0.025-mm symmetry in pole tip gaps and pole tip diagonal gaps can be achieved with 0.050-mm standard machining tolerances, resulting in improved field quality. The analysis results are compared to the magnetic measurements in an R&D eight-piece quadrupole magnet.

This paper presents an automatic coupling mechanism with mechanical overload protection for use in modular robotic systems. The genderless coupling incorporates a novel safety mechanism that disengages two modules at a predefined torque threshold. Several key design aspects allow the minimalist coupling to contain all functionalities within a compact cylindrical space. A detailed analytical model of the overload protection mechanism is validated by testing two materials and fabrication methods. We further present a functional prototype of the coupling with a demonstration of two modular robots driving toward one another, automatically connecting and disconnecting, detecting the connection, communicating in the process, and sensing the angle between them. The coupling as well as the embedded technologies and mechanisms present essential steps toward enabling fully self-reconfigurable robots combining modular and origami features, while advancing the process of introducing modularity into a wide range of robotic systems.

Modular robotic systems have been investigated to change the appearance and functions by controlling robotic modules. These reconfigurable modular systems are developed for the interactions between the external environment including humans. Capabilities of compliant interactions are as helpful as those of self-reconfiguration for the modular systems in adapting to the environments. This paper presents a novel concept of a modular robot that has the abilities of compliant actuation and self-reconfiguration to form compliant structures. The authors develop the initial prototype of the modular robots, named Module-W (M-W). Empirical results with the prototype suggest that M-W has the potential to form compliant structures.

Operations in extreme and hostile environments, such as offshore oil and gas production, nuclear decommissioning, nuclear facility maintenance, deep mining, space exploration, and subsea applications, require the execution of sophisticated tasks. In nuclear environments, robotic systems have advanced significantly over the past years but still suffer from task failures caused by informational and physical uncertainty of the highly unstructured nature of the environment and exasperated by the time constraints imposed by high radiation levels. Herein, a survey is presented of current robotic systems that can operate in such extreme environments and offer a novel approach to solving the challenges they impose, encapsulated by the mission statement of providing structure in unstructured environments and exemplified by a new self‐assembling modular robotic system, the Connect‐R.

In comparison with dedicated robot systems, the main goal of modular robot systems is to achieve system adaptability by providing various modular configuration variations to meet possible task requirements. System architecture determines the system configuration variations, as the architecture specifies primary building blocks and the types of ways they are connected. In order to make systems more adaptive, configuration variations are expected to be as many as possible subject to the constraints of machining manufacturing applications. This paper reported briefly our recent research progresses on modular robot system architecture, including: (1) a proposed strategy to achieve high system adaptability; (2) a systematic method to develop modular system architecture; (3) the general representation of modular robot configurations.

This paper presents two bio-inspired algorithms for coalition formation of multiple modular robot systems. An effective and efficient coalition formation system can help modular robot system take full advantage of reconfigurability of modular robots. In this paper, the multirobot coalition formation problem is illustrated and a mathematical model for the problem is described. Two bio-inspired algorithms, ant-colony algorithm (ACA) and genetic algorithm (GA), are introduced for solving the mathematical model. With the two algorithms, it is able to form a large number of robots into many different groups for a variety of applications, such as parallel performance of multiple tasks by multiple teams of robots. The paper compares the efficiency and effectiveness of two algorithms for solving the presented problem with case study. The results for the comparison study are analyzed and discussed. Also, the implementation details of the simulation and experiment using ACA are presented in the paper.

An energy efficient joint-locking mechanism that works in conjunction with the main actuator of a robot module is presented. The mechanism will enable chain-style modular reconfigurable robots to perform a wide array of tasks such as dynamic motion and bio-inspired locomotion while consuming less power. The design process for developing this mechanism is presented, and analysis is provided. This mechanism is ideal for modular reconfigurable robot systems, but can be modified to suit many applications. A prototype is developed that outperforms comparable devices such as those that utilize piezoelectrics, magnetic particles, and electromagnetically-actuated disc and drum brakes in terms of power consumption and specific torque.