Multilayered Structure as a Novel Material for Surface Acoustic Wave Devices: Physical Insight
IntroductionSince 70-ies, when the first delay lines and filters employing surface acoustic waves (SAW) were designed and fabricated, the use of SAW devices in special and commercial applications has expanded rapidly and the range of their working parameters was extended significantly (Hashimoto, 2000; Ruppel, 2001Ruppel, , 2002)).In the last decade, their wide application in communication systems, cellular phones and base stations, wireless temperature and gas sensors has placed new requirements to SAW devices, such as very high operating frequencies (up to 10 GHz), low insertion loss, about 1 dB, high power durability, stable parameters at high temperatures etc.The main element of a SAW device is a piezoelectric substrate with an interdigital transducer (IDT) used for generation and detection of SAW in the substrate.The number of single crystals utilized as substrates in SAW devices did not increase substantially since 70ies because a new material must satisfy the list of strict requirements to be applied in commercial SAW devices: sufficiently strong piezoelectric effect, low or moderate variation of SAW velocity with temperature, low cost of as-grown large size crystals for fabrication of 4-inch wafers, long-term power durability, well developed and non-expensive fabrication process for SAW devices etc.Today only few single crystals are utilized as substrates in SAW devices: lithium niobate, LiNbO 3 (LN), lithium tantalate, LiTaO 3 (LT), quartz, SiO 2 , lithium tetraborate, Li 2 B 4 O 7 (LBO), langasite, La 3 Ga 5 SiO 14 (LGS) and some crystals of LGS group (LGT, LGN etc.) with similar properties.The SAW velocities in these single crystals do not exceed 4000 m/s, which limit the highest operating frequencies of SAW devices by 2.5-3 GHz because of limitations imposed by the line-resolution technology of IDT fabrication.The minimum achievable insertion loss and maximum bandwidth of SAW devices depend on the electromechanical coupling coefficient, which can be evaluated for SAW as k 2 ≈2ΔV/V, where ΔV is the difference between SAW velocities on free and electrically shorted surfaces.The largest values of k 2 can be obtained in some orientations of LN and LT.Ferroelectric properties of these materials are responsible for a strong piezoelectric effect.As a result, k 2 reaches 5.7% in LN and 1.2% in LT, for SAW.For leaky SAW (LSAW) propagating in rotated Y-cuts of both crystals, the coupling is higher and can exceed 20% for LN and 5% for LT.However, LSAW attenuates because of its leakage into the bulk waves when it propagates along the crystal surface.As a www.intechopen.comAcoustic Waves -From Microdevices to Helioseismology 422 result, insertion loss of a SAW device increases.Attenuation coefficient depends on a crystal cut and IDT geometry.For example, in 36º to 48º rotated YX cuts of LT and in 41º to 76º YX rotated YX cuts of LN, high electromechanical coupling of LSAW can be combined with low attenuation coefficient via simultaneous optimization of orientation and electrode structure (Naumenko & Abbott, US patents, 2003, 2004).When these substrates are utilized in radiofrequency (RF) SAW filters with resonator-type structures, low insertion loss of 1dB or even less can be obtained.Today such low loss filters are widely used in mobile communication and navigation systems.The main drawback of these devices is high sensitivity of the characteristics to variations of temperature because the typical values of temperature coefficient of frequency (TCF) vary between -30 ppm/ºC and -40 ppm/ºC for LT and between -60 ppm/ºC and -75 ppm/ºC for LN.Contrary to LN and LT, quartz is characterized by excellent temperature stability of SAW characteristics but low electromechanical coupling coefficient, k 2 <0.15%.Hence, even in resonator-type SAW filters with very narrow bandwidths, about 0.05%, where the loss of radiated energy is minimized due to the energy storage in a resonator, the best insertion loss achieved in a SAW device with matching circuits is only 2.5-4 dB.In some orientations of LBO, LGS and other crystals of LGS group, zero TCF is combined with a moderate electromechanical coupling coefficient.However, these crystals have limited applications in commercial SAW devices because low SAW velocities restrict highfrequency applications on LGS and LBO dissolves in water and acid solutions, which prohibits application of conventional wafer fabrication processes to this material and finally results in an increased cost of SAW devices.Hence, none of available single crystalline materials provides a combination of large piezoelectric coupling, zero TCF and high propagation velocity.A strong need in such material exists today, especially for application in SAW duplexers and multi-standard cellular phones, where the temperature compensation is the key issue because of necessity to divide a limited frequency bandwidth into few channels with no overlapping allowed in a wide range of operating temperatures.As an alternative to conventional SAW substrates, layered or multilayered (stratified) materials were studied extensively since 80-ies but only in the last decade some of these structures found commercial applications in SAW devices, due to the recent successes of thin film deposition technologies and development of robust simulation tools for design of SAW devices on layered structures. Multilayered structures as materials for SAW devicesAs described above, the increasing requirements to the substrate materials, on one side, and rapid development of thin film deposition technologies, on the other side, gave rise to the novel class of materials for SAW devices -layered or multilayered structures.One or more films of different materials deposited on a regular substrate can improve its characteristics significantly.A proper combination of a substrate and a thin film helps to overcome the limitations of the conventional SAW substrates.In this section, a brief overview of the layered structures will be given.The examples presented here are currently investigated by different research groups as promising compound SAW substrate materials or found already some applications in SAW devices.The focus is made on the recent achievements in material research mostly motivated by challenges of the rapidly developing market of communication devices.Based on this overview, a generalized multilayered structure, www.intechopen.com
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