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  • https://doi.org/10.4043/37117-msCopy DOI Icon

Adaptability Analysis and Evaluation of Different Water Control Measures Based on Physical Experiments

  • Apr 27, 2026
  • Zhiyuan Qi +7 more
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Abstract

Abstract The objective of this paper is to evaluate the adaptability of different water control completion techniques in offshore horizontal wells under varying reservoir conditions. The scope includes integrating large-scale physical experiments with numerical modeling to analyze the performance of distinct ICD/AICD valves across different fluid viscosities and flow rates. Existing studies often focus on numerical simulations or single-valve flow testing. To address this limitation, this research employed an integrated experimental-numerical approach. A large-scale experiment system was designed and built to test multiple ICD/AICD valves simultaneously under controlled conditions. The experiment system incorporated actual reservoir parameters, completion configurations, and fluid properties. The study quantified water breakthrough time, the change of water cut over time, and oil-water rate of production fluid across different flow rates and fluid viscosities. Numerical simulations with controlled variables were used to validate results and extend the analysis for more combinations of reservoir conditions and production parameters. Experimental results demonstrate distinct adaptability profiles for each device. At low viscosity (4 cP): The 4 mm Floating-disc AICD exhibited superior sensitivity, extending the water-free production period significantly due to the disc structure. At high viscosity (130 cP): The 2 mm Channel-type AICD outperformed other designs. Its fixed flow path provided stable flow resistance, effectively delaying water breakthrough and maintaining a lower water cut under high-viscosity conditions where the floating-disc mechanism became less responsive. At higher production rates (30 m3/d), flow turbulence increased; however, the 2 mm Channel-type AICD maintained the most consistent water control performance across all tested viscosities. This study provides critical experimental data quantifying the water control effect for different AICD mechanisms. The findings offer a practical selection criterion for field engineers: prioritizing Floating-disc AICDs for light oil reservoirs and Channel-type AICDs for heavy oil applications to maximize water control effectiveness.

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