Adaptive physics-informed neural networks for dynamic thermo-mechanical coupling problems in large-size-ratio functionally graded materials

1-D coupled surface flow and transport equations revisited via the physics-informed neural network approach

Long-distance open-channel water diversion projects, such as China’s South-to-North Water Diversion Project, have significantly mitigated regional water supply-demand imbalances. However, the hydraulic behavior of open channels during water conveyance is highly complex, particularly under abnormal conditions like extreme weather or equipment failures, which can cause abrupt hydraulic changes, rapid water level rises, and even local overtopping or other safety hazards. Therefore, global, real-time, and accurate monitoring of open-channel hydraulics is essential to ensure the project's safe and efficient operation. Hydraulic characteristics of open channels are typically obtained through hydrological monitoring systems and numerical simulations. The reasonable placement and number of monitoring sections in a hydrological system are crucial for balancing monitoring accuracy and construction costs across the entire open channel. Numerical simulation accuracy and reliability depend on clear boundary conditions, precise Manning roughness coefficients, and other key parameters. However, these parameters can vary over time and are often difficult to determine in practical applications. Physics-Informed Neural Networks (PINNs) provide an effective solution to these challenges. This study develops a PINN model to predict the hydraulic characteristics of unsteady flow in open channels by integrating sparse hydrological data with physical laws. The study also examines how the number and placement of monitoring sections affect the accuracy of hydraulic predictions for the entire channel. Results demonstrate that PINNs can achieve high-precision hydraulic predictions along the channel using data from only three optimally placed monitoring sections, with average relative L2 errors below 0.5%. PINNs exhibit strong generalization across diverse boundary conditions, accurately predicting complex flow scenarios and demonstrating significantly higher noise resistance compared to traditional methods. Even with Gaussian noise levels of 10%, PINN predictions maintain relative L2 errors within 3%. Furthermore, PINNs show substantial potential for inverting key parameters such as the Manning roughness coefficient. PINNs offer an efficient and rapid approach to hydraulic predictions for long-distance water conveyance projects, aiding in the design and optimization of monitoring systems while minimizing the number of sensors, equipment, and costs.

A Physics-Informed Neural Network (PINN) was developed to solve the complex Navier-Stokes (N-S) equations for multiphase flow measurement including flowrates of individual phases in the multiphase mixture, and phase ratios. The results were compared against a mathematical based multiphase flow measurement approach and validated through a controlled loop test using oil, water, and gas. The PINN embeds fundamental fluid dynamics principles into its learning process, ensuring that the neural network adheres to the governing physical laws of motion, continuity, and conservation. Unlike traditional neural networks that rely solely on data-driven learning, PINNs incorporate fluid dynamics driven differential equations, to enhance model accuracy and reliability. This study evaluates the accuracy, efficiency, and repeatability of PINNs by comparing their results against traditional mathematical-based multiphase flow measurement (MPFM) technology and controlled test cases. The developed PINN successfully solved the Navier- Stokes (N-S) equations in their closest approximation to the original form, with minimal assumptions and simplifications, to estimate multiphase flow rates, integrating fundamental fluid dynamics principles into its learning process. The results demonstrated that the PINN-based approach achieved accuracy comparable to traditional mathematical multiphase flow measurement (MPFM) technologies, while significantly improving computational efficiency. During controlled loop tests with oil, water, and gas, the PINN model consistently captured flow dynamics with high precision, validating its effectiveness under real-world conditions. Moreover, the PINN method exhibited strong generalization capabilities, adapting to various flow regimes without the need for extensive empirical calibration. Compared to conventional MPFM technologies, PINN reduced reliance on predefined correlations and offered greater adaptability to changing fluid properties. The repeatability of results confirmed the model's reliability, positioning PINNs as a promising alternative for complex multiphase flow measurement applications. These findings highlight the potential of PINNs as an innovative, physics-guided, and data-efficient solution, effectively bridging the gap between traditional physics-based methods and modern machine learning techniques. This paper presents an innovative application of Physics-Informed Neural Networks (PINNs) for multiphase flow measurement, offering a data-driven yet physics-guided alternative to traditional mathematical MPFM technologies. By embedding fundamental physical laws into the neural network training process, the proposed approach enhances accuracy, computational efficiency, and adaptability, while minimizing reliance on extensive empirical calibration. This advancement significantly improves real-time flow monitoring, equipping practicing engineers with a more reliable, data-efficient, and scalable solution for complex multiphase flow measurement in industrial applications.

Thermal deformation is a critical factor affecting the precision of machine tools, requiring accurate thermal modeling to predict temperature fields and thermal parameters. Traditional approaches, such as the Finite Element Method (FEM), require well-defined boundary conditions, which are often unknown or difficult to measure in real machining environments. This paper explores the use of Physics-informed neural networks (PINNs) as an alternative method for solving steady-state heat conduction problems in two dimensions. PINNs integrate sparse sensor data with physical laws, enabling temperature field prediction and convection coefficient estimation without the need for fully specified boundary conditions. We evaluate five different PINN models, varying the balance between data-driven and physics-informed constraints. Results show that enforcing the heat equation alone yields high accuracy in temperature prediction, but accurate convection coefficient estimation requires explicit enforcement of convection conditions. While PINNs successfully infer missing parameters, their sensitivity to temperature gradients can impact accuracy. Additionally, the need for retraining PINNs when conditions change limits real-time applicability, making them more suitable for offline thermal analysis rather than adaptive modeling in dynamic environments.

Physics-informed neural networks (PINN) have recently become attractive for solving partial differential equations (PDEs) that describe physics laws. By including PDE-based loss functions, physics laws such as mass balance are enforced softly in PINN. This paper investigates how mass balance constraints are satisfied when PINN is used to solve the resulting PDEs. We investigate PINN’s ability to solve the 1D saturated groundwater flow equations (diffusion equations) for homogeneous and heterogeneous media and evaluate the local and global mass balance errors. We compare the obtained PINN’s solution and associated mass balance errors against a two-point finite volume numerical method and the corresponding analytical solution. We also evaluate the accuracy of PINN in solving the 1D saturated groundwater flow equation with and without incorporating hydraulic heads as training data. We demonstrate that PINN’s local and global mass balance errors are significant compared to the finite volume approach. Tuning the PINN’s hyperparameters, such as the number of collocation points, training data, hidden layers, nodes, epochs, and learning rate, did not improve the solution accuracy or the mass balance errors compared to the finite volume solution. Mass balance errors could considerably challenge the utility of PINN in applications where ensuring compliance with physical and mathematical properties is crucial.

3D concrete printing (3DCP) is an innovative construction method that extrudes cementitious materials layer-by-layer to fabricate building components based on a digital model. 3DCP has gained increasing adoption globally for projects like buildings, bridges, retaining walls, and stormwater management systems. However, 3DCP places stringent demands on the rheological properties of the printable cementitious materials. Rheology is critical for the flow and buildability of fresh concrete during extrusion. The mixture must have a low yield stress for pumping, moderate viscosity to hold its shape after deposition, minimal bleeding and segregation of aggregates, as well as responsive rheology that can transition from fluid to solid state as layers are printed sequentially. In this dissertation, we aim to solve the challenges mentioned above including: (1) accurate and efficient quantification of rheological and thixotropic properties of cementitious materials, (2) evaluation of flow behavior of fresh concrete during extrusion. Using traditional experimental methods to evaluate rheological properties of cement paste is labor-intensive and time-consuming. Numerical simulations like Finite Element Method (FEM) or Computational Fluid Dynamics (CFD) can help increase the speed of finding the most suitable material for 3DCP. However, these simulation methods are costly in computing power, making them less desirable for simulating the dynamic and complex process of 3DCP. Moreover, mesh-based approaches are not suitable for complex geometries as the mesh generation would be challenging with curved boundaries, small features, holes or thin regions. Physics-Informed Neural Network (PINN) is introduced in the work as an innovative solution to simulate and model the whole process of 3DCP. It can leverage the flexibility and computational efficiency of data-based neural networks, which can accelerate the learning and convergence speed. At the same time, Partial Differential Equations (PDEs) would be embedded in the network structure to increase the accuracy of its prediction. The integrated governing physical laws can help the neural network understanding the underlying physics of the 3DCP process, potentially increasing the accuracy and reliability of simulations. A significant part of the research is dedicated to understanding the rheological and thixotropic behavior of cementitious materials, which is critical for the material design in 3DCP. We developed a Rheology-informed Neural Network, RheologyNet, where we embedded the rheological constitutive laws into the loss function. These physical laws can help the network focus on simulating the rheological properties of cementitious materials. Moreover, a thixotropic evaluation system has been established based on the proposed model to evaluate the thixotropic property of cement paste. This study is presented in Chapter 2. Then, we proposed a Navier-Stokes Informed Neural Network (NSINN) to study the flow behavior of cement paste in the 3DCP barrel and nozzle since it involves complicated Multiscale or Multiphysics behaviors, such as anisotropy and non-uniform shear rate distribution. The Navier Stokes Equation and the rheological constitutive equations are coupled and embedded into the NSINN architecture to simulate the flow behavior in the barrel during 3D-printing extrusion process. This approach demonstrates the potential of PINNs to provide high-accuracy simulations of velocity and pressure fields in a computationally efficient manner compared to traditional mesh-based models. Also, we used the NSINN to learn the relationship between the nozzle size and the printing quality. The details of the study are presented in Chapter 3. At last, a multi-subnetwork PINN architecture (MultiSubPINN) is proposed to address the limitations of traditional PINNs. This is because traditional PINNs used Fully-connected Neural Network (FNN) as main bone. It has problems like different outputs must share parameters within the network structure. However, this parameter sharing nature might lead to potential errors and decrease the model performance. The main architecture of this network is consisted of multiple separated sub-networks and the loss function of each sub-network is calculated separately to update the parameters in each sub-network. By doing this, we can ensure that the optimization for one output doesn't negatively impact others, therefore providing a more flexible, scalable, and potentially more accurate alternative for the evaluation. Besides, using randomly distributed training points in the computational domain for PINNs is a common way. However, many physical problems exhibit non-uniform behavior, with certain regions of the domain having more complex dynamics or sharper gradients than others. Randomly distributed training points might not adequately capture these regions, leading to a model that misrepresents the underlying physics in critical areas. We proposed a Physical-based sampling strategy to optimize the training of the PINNs. This study is presented in Chapter 4. In summary, this dissertation has established a new platform that is enabled by interpretable NN to accurately quantify cement paste’s rheological properties and simulate the flow behavior of 3D concrete printing process. The findings suggest that PINNs can not only improve the efficiency and accuracy of simulations but also provide a more profound understanding of the material behaviors and process dynamics critical to 3DCP. The novel PINN structure developed from this dissertation is a powerful general platform that could be applicable to a variety of material domains for complex rheological behavior predictions.

A physics-informed neural network (PINN) uses physics-augmented loss functions, e.g., incorporating the residual term from governing partial differential equations (PDEs), to ensure its output is consistent with fundamental physics laws. However, it turns out to be difficult to train an accurate PINN model for many problems in practice. In this article, we present a novel perspective of the merits of learning in sinusoidal spaces with PINNs. By analyzing behavior at model initialization, we first show that a PINN of increasing expressiveness induces an initial bias around <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">flat output functions</i> . Notably, this initial solution can be very close to satisfying many physics PDEs, i.e., falling into a local minimum of the PINN loss that only minimizes PDE residuals, while still being far from the true solution that jointly minimizes PDE residuals and the initial and/or boundary conditions. It is difficult for gradient descent optimization to escape from such a local minimum trap, often causing the training to stall. We then prove that the sinusoidal mapping of inputs—in an architecture we label as <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">sf</i> -PINN—is effective to increase input gradient variability, thus avoiding being trapped in such deceptive local minimum. The level of variability can be effectively modulated to match high-frequency patterns in the problem at hand. A key facet of this article is the comprehensive empirical study that demonstrates the efficacy of learning in sinusoidal spaces with PINNs for a wide range of forward and inverse modeling problems spanning multiple physics domains.

The exploration of deep learning methodologies has recently generated significant interest in the use of Physics-Informed Neural Networks (PINNs) to address complex physical problems governed by partial differential equations (PDEs). The PINN is trained using information from physical laws, including governing PDEs, boundary conditions, and initial conditions. However, achieving a well-trained PINN typically necessitates an appropriate balance between the weights of each loss function, which can considerably increase manual effort. This paper introduces a novel training approach that integrates non-dimensionalization with a multi-task learning technique, termed Automatic Weighted Loss (AWL), to autonomously achieve an optimal balance for each loss function. In the baseline PINN training for solving time-dependent PDEs, multiple weights (usually more than six) must be manually tuned for the model, whereas this method can reduce the number of scaling weights to only one. The proposed approach, referred to as the Non-dimensionalization Automatic Weighted Loss (NDAWL), is evaluated through six free-surface flow problems modelled by the Shallow Water Equations (SWEs). Furthermore, a comparative analysis is conducted between the solutions obtained using NDAWL-PINN and those from the original PINN, which relies on manual fine-tuning of loss functions. The numerical results indicate that the NDAWL-PINN method achieves comparable or superior accuracy to the original PINN, demonstrating its effectiveness in automating the balancing of loss functions.

A novel sequential method to train physics informed neural networks for Allen Cahn and Cahn Hilliard equations

Error homogenization in physics-informed neural networks for modeling in manufacturing

Physics-informed neural networks for mesh deformation with exact boundary enforcement

Transfer learning enhanced physics informed neural network for phase-field modeling of fracture

Simulating convective heat transfer using traditional numerical methods requires explicit definition of thermal boundary conditions on all boundaries of the domain, which is almost impossible to fulfill in real applications. Here, we address this ill-posed problem using machine learning techniques by assuming that we have some extra measurements of the temperature at a few locations in the domain, not necessarily located on the boundaries with the unknown thermal boundary condition. In particular, we employ physics-informed neural networks (PINNs) to represent the velocity and temperature fields while simultaneously enforce the Navier-Stokes and energy equations at random points in the domain. In PINNs, all differential operators are computed using automatic differentiation, hence avoiding discretization in either space or time. The loss function is composed of multiple terms, including the mismatch in the velocity and temperature data, the boundary and initial conditions, as well as the residuals of the Navier-Stokes and energy equations. Here, we develop a data-driven strategy based on PINNs to infer the temperature field in the prototypical problem of convective heat transfer in flow past a cylinder. We assume that we have just a couple of temperature measurements on the cylinder surface and a couple more temperature measurements in the wake region, but the thermal boundary condition on the cylinder surface is totally unknown. Upon training the PINN, we can discover the unknown boundary condition while simultaneously infer the temperature field everywhere in the domain with less than 5% error in the Nusselt number prediction. In order to assess the performance of PINN, we carried out a high fidelity simulation of the same heat transfer problem (with known thermal boundary conditions) by using the high-order spectral/hp-element method (SEM), and quantitatively evaluated the accuracy of PINN’s prediction with respect to SEM. We also propose a method to adaptively select the location of sensors in order to minimize the number of required temperature measurements while increasing the accuracy of the inference in heat transfer.

Physics-informed neural networks (PINNs) are emerging as a promising artificial intelligence approach for solving complex two-phase flow simulations. A critical challenge in these simulations is an accurate representation of the gas–liquid interface using interface tracking methods. While numerous studies in conventional computational fluid dynamics (CFD) have addressed this issue, there remains a notable absence of research within the context of PINNs-based two-phase flow simulations. Therefore, this study aims to develop a robust and generic PINNs for two-phase flow by incorporating the governing equations with three advanced interface tracking methods—specifically, the Volume of Fluid, Level Set, and Phase-Field method—into an improved PINN framework that has been previously proposed and validated. To further enhance the performance of the PINNs in simulating two-phase flow, the phase field constraints, residual connection and the time divide-and-conquer strategies are employed for restricting neural network training within the scope of physical laws. This self-adaptive and time divide-and-conquer (AT) PINNs is then optimized by minimizing both the residual and loss terms of partial differential equation. By incorporating the three different interface tracking methods, it efficiently handles high-order derivative terms and captures the phase interface. The case of single rising bubble in two-phase flow is simulated to validate the robustness and accuracy of the AT PINNs. The simulation's accuracy is evaluated by comparing its performance in terms of velocity, pressure, phase field, center of mass, and rising velocity with that of conventional PINNs and CFD benchmarks. The results indicate that the AT PINNs coupled with these interface tracking methods offers a satisfactory performance in simulating rising bubble phenomenon.

Indoor airflow field reconstruction using physics-informed neural network