Advances in carbon-based anode materials for microbial fuel cells

One of the most important challenges for our society is providing powerful devices for renewable energy production. Many technologies based on renewable energy sources have been developed, which represent a clean energy sources that have a much lower environmental impact than conventional energy technologies. Nowadays, many researches focus their attention on the development of renewable energy from solar, water, organic matter and biomass, which represent abundant and renewable energy sources. This research is mainly focused on the development of promising electrode materials and their potential application on emerging technologies such as artificial photosynthesis and microbial fuel cell (MFC). According to desired proprieties of functional materials, this research was focused on two main materials: (1) TiO2 for the development of electrodes for the water splitting reaction due to its demonstrated application potential as photocatalyst material and (2) carbon-based materials for the development of electrodes for MFC. In the first part of the investigation, different TiO2 nanostructures have been studied including: synthesis, characterization and test of TiO2-based materials with the aim of improving the limiting factors of the photocatalytic reaction: charge recombination and separation/migration processes. The photo-catalytic properties of different TiO2 nanostructures were evaluated including: TiO2 nanoparticles (NPs) film, TiO2 nanotubes (NTs) and ZnO@TiO2 core-shell structures. Photo-electrochemical activity measurements and electrochemical impedance spectroscopy analysis showed an improvement in charge collection efficiency of 1D-nanostructures, related to a more efficient electron transport in the materials. The efficient application of both the TiO2 NTs and the ZnO@TiO2 core-shell photoanodes opens important perspectives, not only in the water splitting application field, but also for other photo-catalytic applications (e.g. photovoltaic cells, degradation of organic substances), due to their chemical stability, easiness of preparation and improved transport properties. Additionally, in order to improve the photo-catalytic activity of TiO2 NPs, PANI/TiO2 composite film was synthesized. PANI/TiO2 composite film was successfully applied as anode material for the PEC water splitting reaction showing a significant increase in the photocatalytic activity of TiO2 NPs composite film essentially attributed to the efficient separation of the generated electron and hole pairs. To date, no cost-effective materials system satisfies all of the technical requirements for practical hydrogen production under zero-bias conditions. For this propose, to promote the sustainability of the process, the bias require to conduct PEC water splitting reaction could be powered by MFC systems in which many efforts have been done to improve power and electricity generation as is explained below. In this work, different strategies were also applied in order to improve the performance of anode materials for MFCs. The investigation of commercial carbon-based materials demonstrated that these materials, normally used for other ends are suitable electrodes for MFC and their use could reduce MFC costs and improve the energy sustainability of the process. In addition, to enhance power generation in MFC by using low-cost and commercial carbon-based materials, nitric acid activation (C-HNO3) and PANI deposition (C-PANI) were performed on commercial carbon felt (C-FELT) in order to increase the performance of MFC. Electrochemical determinations performed in batch-mode MFC reveled a strong reduction of the activation losses contribution and an important decrease of the internal resistance of the cell using C-HNO3 and C-PANI of about 2.3 and 4.4 times, respectively, with respect to C-FELT. Additionally, with the aim of solvent different MFC operational problems such as: biofouling, low surface area and large-scale MFC, an innovative three-dimensional material effectively developed and used as anode electrode. The conductive carbon-coated Berl saddles (C-SADDLES) were successfully used as anode electrode in batch-mode MFC. Electrochemical results suggested that C-SADDLES offer a low-cost solution to satisfy either electrical or bioreactor requirements, increasing the reliability of the MFC processes, and seems to be a valid candidate for scaled-up systems and for continuous mode application of MFC technology. In addition, the electrochemical performance and continuous energy production of the most promising materials obtained during this work were evaluated under continuous operation MFC in a long-term evaluation test. Remarkable results were obtained for continuous MFCs systems operated with three different anode materials: C-FELT, C-PANI and C-SADDLES. From polarization curves, the maximum power generation was obtained using C-SADDLES (102 mW•m-2) with respect to C-FELT (93 mW•m-2) and C-PANI (65 mW•m-2) after three months of operation. The highest amount of electrical energy was produced by C-PANI (1803 J) with respect to C-FELT (1664 J) and C-SADDLES (1674 J). However, it is worth to note that PANI activity was reduced during time by the operating conditions inside the anode chamber. In order to demonstrate the wide application potential MFC, this work reports on merging heterogeneous contributions and combining the advantages from three separate fields in a system which enables the ultra-low-power monitoring of a microbial fuel cell voltage status and enables pressure monitoring features of the internal conditions of a cell. The solution is conceived to provide an efficient energy source, harvesting wastewater, integrating energy management and health monitoring capabilities to sensor nodes which are not connected to the energy grid. Finally, this work presented a general concept of the integration of both devices into a hybrid device by interfacing PEC and MFC devices (denoted as PEC-MFC), which is proposed to generate electricity and hydrogen using as external bias the potential produce by microbial fuel cell

Enhanced performance of microbial fuel cells using electrochemically treated carbon felt anode

The electrodes (anode and cathode) have an important role in the efficiency of a microbial fuel cell (MFC), as they can determine the rate of charge transfer in an electrochemical process. In this study, nanoporous gold electrode, prepared from commercially available gold-made compact disk, is utilized as the anode in a two-chamber MFC. The performance of nanoporous gold electrode in the MFC is compared with that of gold film, carbon felt and acid-heat-treated carbon felt electrodes which are usually employed as the anode in the MFCs. Electrochemical surface area of nanoporous gold electrode exhibits a 7.96-fold increase rather than gold film electrode. Scanning electron microscopy analysis also indicates the homogeneous biofilm is formed on the surface of nanoporous gold electrode, while the biofilm formed at the surface of acid-heat-treated carbon felt electrode shows rough structure. Electrochemical studies show although modifications applied on carbon felt electrodes improve its performance, nanoporous gold electrode, due to its structure and better electrochemical properties, acts more efficiently as the MFC’s anode. The maximum power density produced by nanoporous gold anode is 4.71 mW m−2 at current density of 16.00 mA m−2, while this value for acid-heat-treated carbon felt anode is 3.551 mW m−2 at current density of 9.58 mA m−2.

Constructed wetlands (CWs) have gained a lot of attention for wastewater treatment due to robustness and natural pollutant mitigation characteristics. This widely acknowledged technology possesses enough merits to derive direct electricity in collaboration with microbial fuel cell (MFC), thus taking advantage of microbial metabolic activities in the anoxic zone of CWs. In the present study, two identical lab-scale CWs were selected, each having 56 L capacity. One of the CW integrated with MFC (CW-MFC) contains two pairs of electrodes, i.e., carbon felt and graphite plate. The first pair of CW-MFC consists of a carbon felt cathode with a graphite plate anode, and the second pair contains a graphite plate cathode with a carbon felt anode. The other CW was not integrated with MFC and operated as a traditional CW for evaluating the performance. CW-MFC and CW were operated in continuous up-flow mode with a hydraulic retention time of 3days and at different organic loading rates (OLRs) per unit surface area, such as 1.45gm-2day-1 (OLR-1), 2.43gm-2day-1 (OLR-2), and 7.25gm-2day-1 (OLR-3). The CW-MFC was able to reduce the organic matter, phosphate, and total nitrogen by 92%, 93%, and 70%, respectively, at OLR of 1.45gm-2day-1, which was found to be higher than that obtained in conventional CW. With increase in electrochemicalredox activities, the second pair of electrodes made way for 3 times higher power density of 16.33 mW m-2 as compared to the first pair of electrodes in CW-MFC (5.35 mW m-2), asserting carbon felt as a good anode material to be used in CW-MFC. The CW-MFC with carbon felt as an anode material is proposed to improve the electro-kinetic activities for scalable applications to achieve efficient domestic wastewater treatment and electricity production.

A rapid and simple methodology based on purge and trap with gas-chromatography coupled to triple quadrupole mass spectrometry has been developed for the analysis of 19 volatile organic compounds (VOCs) in wastewater (WW) effluents from four different treatments. The determination was carried out in the raw WW effluents, which were not submitted to any pre-treatment (e.g., filtration). A matrix effect study was also performed, concluding that solvent calibration was adequate to quantify VOCs in WW effluent samples containing a variety of suspended particulate matter. Adequate validation parameters were obtained with recovery values in the range 73-124% and precision values lower than 24%. Limits of quantification were established at 0.1 μg L(-1) for all VOCs. The proposed method was applied to the analysis of WW samples, detecting chloroform and toluene at concentrations ranging from 0.1 to 4.80 μg L(-1).

Bifunctional electrode materials: Enhancing microbial fuel cell efficiency with 3D hierarchical porous Fe3O4/Fe-N-C structures

Enhancing anode performance is a critical step to improving the power output and energy storage of microbial fuel cells (MFCs). In this study, MFCs containing pseudocapacitive anode materials, such as polypyrrole-carboxymethyl cellulose (PPy-CMC) composite films, were used to coat the nitrogen-doped carbon nanotube (N-CNT)/sponge (S) for use in MFCs. The capacitive anode could function as a bioanode, store electrons generated from the microbial oxidation of a substrate, and release the accumulated charge as needed. Scanning electron microscopy results indicated that the composite anode had a three-dimensional macroporous structure with a large specific surface area, providing more sites for microbial attachment and growth. Experimental results showed that MFCs equipped with PPy-CMC/N-CNT/S capacitive bioanodes had a maximum power density of 4.88 W m−3, which was 1.34 and 1.71 times as much as those of PPy/N-CNT/S and N-CNT/S bioanodes (3.65 and 2.85 W m−3), respectively. Moreover, the charge–discharge time of 60–90 min, the total charge Qm of the MFC equipped with the PPy-CMC/N-CNT/S anode was the largest (5154.08 mC cm−2)—5.7 times higher than that of the N-CNT/S anode. The excellent performance of the MFC equipped with the PPy-CMC/N-CNT/S anode was attributable to the composite materials, which exhibited a large-pore structure, good biocompatibility, large capacitance, and high specific surface area. Therefore, this synthesized composite exhibited potential as a capacitive and biocompatible anode material in MFCs.

A novel self-bonding 3D carbon particle bioanode derived from agricultural residue for improving the enrichment of electroactive bacteria in microbial fuel cell

BACKGROUNDThis study focuses on the treatment of brewery waste slurries (BWS) with high chemical oxygen demand (COD) using a single‐chamber microbial fuel cell (MFC) inoculated with heat‐treated anaerobic seed sludge. A co‐substrate of 5 g L−1 glycerol was added, and carbon felt (CF) was employed as the anode material, enhanced through in situ polymerization of aniline (PANI/CF). Additionally, the adsorption of ruthenium dioxide nanoparticles onto the modified CF was assessed (PANI‐RO/CF).RESULTSTests conducted at room temperature (19 °C to 22 °C) achieved an average COD reduction of 36%. The PANI‐RO/CF electrode accumulated 24% more charge, resulting in the highest coulombic efficiency of 75.1%, significantly exceeding similar studies. However, the PANI‐modified anode generated more energy, exceeding that of the bare CF by more than double, reaching 57.1 mW m−2. An optimized working volume was identified in relation to other reported works. Microbial population analysis revealed an interaction between Staphylococcus epidermidis and a rarely reported psychrophilic Bacillus species. After 30 h, lactic acid emerged as the main by‐product, with a concentration of 7.5 ± 0.6 g L−1.CONCLUSIONSThese findings highlight an optimization approach based on cell configuration and inoculum selection, as well as a significant valorization pathway that is frequently overlooked in the existing literature on brewery wastewater treatment using MFCs, particularly regarding the attractiveness of lactic acid production. © 2024 The Author(s). Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).

Cu-Sn bimetallic alloy supported on acetylene black was prepared and tested under different loadings per unit cathode surface area viz. 1 mg.cm−2, 2 mg.cm−2 and 5 mg.cm−2 as a catalyst to improve the oxygen reduction reaction (ORR) and to enhance performance of the microbial fuel cell (MFC). Electrochemical analyses were performed to evaluate the ORR kinetics. Results of cyclic voltammetry showed multiple redox current peaks for all the loadings of Cu-Sn with positive onset potential of ∼0.25 V. Among different loadings, cathode with Cu-Sn loading of 2 mg.cm−2 proved to be the best choice for application in MFC, due to less charge transfer resistance and high redox current. Power density and coulombic efficiency of 470 mW.m−2 and 36%, respectively, were obtained from MFC using Cu-Sn catalyzed cathode with a loading of 2 mg.cm−2, which was higher than the MFCs using cathodes with 1 and 5 mg.cm−2 of Cu-Sn loadings and it was even found slightly higher than the MFC using Pt-C catalyst on cathode. Power generation per unit cost of catalyst for MFC using Cu-Sn catalyst was found to be 11-fold higher than the MFC using Pt-C cathode, ascertaining former as low-cost cathode catalyst for harvesting more power from MFCs.

Anode electrode is an important component and a main factor limiting the performance of microbial fuel cells (MFCs). Among various anode materials which have been used so far to improve the performance of MFCs are carbon nanotubes (CNTs) whose usage are limited due mainly to their cellular toxicity features. In this work, a practical solution to this problem was introduced through coupling CNTs with the synthesized gold nanoparticles (GNPs). Four different anodes such as: bare carbon paste electrode (CPE), CNT-modified carbon paste electrode (CNT/CPE), GNP-modified CPE (GNP/CPE), and GNP-modified CNT/CPE (GNP/CNT/CPE) were fabricated and then their electrochemical behaviors were investigated by electrochemical techniques. Also, the electrocatalytic behavior of these electrodes was studied in the anodic chamber of a two-chambered MFC system. By applying the GNP/CNT/CPE, the MFC system produced a maximum power density of 80 mW/m2 and a maximum current density of 460 mA/m2, which was, respectively, about 30- and 15-fold higher than that of the unmodified CPE. Therefore, the GNP/CNT/CPE seemed to have a great potential as a biocompatible nano-bioanode to be used in MFCs for further electricity generation improvement. Finally, the electron transfer rate constants of both bare CPE and GNP/CNT/CPE were calculated.

The recycling and treatment of wastewater using microbial fuel cells (MFCs) has been attracting significant attention as a way to control energy crises and water pollution simultaneously. Despite all efforts, MFCs are unable to produce high energy or efficiently treat pollutants due to several issues, one being the anode’s material. The anode is one of the most important parts of an MFC. Recently, different types of anode materials have been developed to improve the removal rate of pollutants and the efficiency of energy production. In MFCs, carbon-based materials have been employed as the most commonly preferred anode material. An extensive range of potentials are presently available for use in the fabrication of anode materials and can considerably minimize the current challenges, such as the need for high quality materials and their costs. The fabrication of an anode using biomass waste is an ideal approach to address the present issues and increase the working efficiency of MFCs. Furthermore, the current challenges and future perspectives of anode materials are briefly discussed.

Recent advances in microbial fuel cell technology for energy generation from wastewater sources

Bio-cathode materials evaluation in microbial fuel cells: A comparison of graphite felt, carbon paper and stainless steel mesh materials

Transition metal nanoparticles doped carbon paper as a cost-effective anode in a microbial fuel cell powered by pure and mixed biocatalyst cultures