An expert system-based supervisor in real-time control

To meet the ever-increasing demand of the rapidly-growing semiconductor manufacturing industry it is critical to have a comprehensive methodology integrating techniques for process optimization real-time monitoring and adaptive process control. To this end we have accomplished an integrated knowledge-based approach combining latest expert system technology machine learning method and traditional statistical process control (SPC) techniques. This knowledge-based approach is advantageous in that it makes it possible for the task of process optimization and adaptive control to be performed consistently and predictably. Furthermore this approach can be used to construct high-level and qualitative description of processes and thus make the process behavior easy to monitor predict and control. Two software packages RIST (Rule Induction and Statistical Testing) and KARSM (Knowledge Acquisition from Response Surface Methodology) have been developed and incorporated with two commercially available packages G2 (real-time expert system) and ULTRAMAX (a tool for sequential process optimization).© (1991) COPYRIGHT SPIE--The International Society for Optical Engineering. Downloading of the abstract is permitted for personal use only.

Additive Manufacturing is increasingly used in the development of new products: from conceptual design to functional parts and tooling. However, today, variability in part quality due to inadequate dimensional tolerances, surface roughness, and defects, limits its broader acceptance for highvalue or mission-critical applications. While process control in general can limit this variability, it is impeded by a lack of adequate process measurement methods. Process control today is based on heuristics and experimental data, yielding limited improvement in part quality. The overall goal is to develop the measurement science 1 necessary to make in-process measurement and real-time control possible in additive manufacturing. Traceable dimensional and thermal metrology methods must be developed for real-time closed-loop control of additive manufacturing processes. As a precursor, this report presents a review on the additive manufacturing control schemes, process measurements, and modeling and simulation methods as it applies to the powder bed fusion process, though results from other processes are reviewed where applicable. The aim of the review is to identify and summarize the measurement science needs that are critical to real-time process control. We organize our research findings to identify the correlations between process parameters, process signatures, and product quality. The intention of this report is to serve as a background reference and a go-to place for our work to identify the most suitable measurement methods and corresponding measurands for real-time control.

Artificial intelligence and cognitive science must look at the world of industrial-process control to find the technological reifications of the concept of mind.

The authors review and categorize the research in applications of artificial intelligence (AI) and expert systems (ES) in new product development (NPD) activities. A brief overview of NPD process and AI is presented. This is followed by a literature survey in regard to AI and ES applications in NPD, which revealed twenty four articles (twenty two applications) in the 1990–1997 period. The applications are categorized into five areas: expert decision support systems for NPD project evaluation, knowledge-based systems (KBS) for product and process design, KBS for QFD, AI support for conceptual design and AI support for group decision making in concurrent engineering. Brief review of each application is provided. The articles are also grouped by NPD stages and seven NPD core elements (competencies and abilities). Further research areas are pointed out.

This paper introduces artificial intelligence system method and describes the developing and application in transformer fault diagnosis. An artificial intelligent system (TFDAI) design includes selection of input, network topology, synaptic connection weights, two-passageway, and output. This paper introduces the new intelligence technology in the transformer fault diagnosis -TFDAI System. TFDAI based data processing and diagnostic techniques are described in detail. It consists of expert system (ES ), artificial neural network (ANN), guide-rule, two-passageway and their characteristics are presented. This paper mentions the two-passageway structure of the artificial intelligence system and with practical examples. ES and ANN are connected by the two-passageway effectively. It states that artificial intelligence system for transformer early hidden faults achieves the possibility and accuracy of primary diagnosis

Chapter 13 - Expert Systems in Process Diagnosis and Control

Additive manufacturing is a promising manufacturing process with diverse applications, but ensuring the quality and reliability of the manufactured products is a key challenge. The digital twin has emerged as a technology solution to address this challenge, allowing real-time monitoring and control of the manufacturing process. This paper proposes a digital twin system framework for additive manufacturing that integrates machine learning models, employing Unity, OctoPrint, and Raspberry Pi for real-time control and monitoring. Particularly, the system utilizes machine learning models for defect detection, achieving an Average Precision (AP) score of 92%, with specific performance metrics of 91% for defected objects and 94% for non-defected objects, demonstrating high efficiency. The Unity client user interface is also developed for control and visualization, facilitating easy additive manufacturing process monitoring. This research article presents a detailed description of the proposed digital twin framework and its workflow for implementation, the machine learning models, and the Unity client user interface. It also demonstrates the effectiveness of the integrated system through case studies and experimental results. The main findings show that the proposed digital twin system met its functional requirements and effectively detects defects and provides real-time control and monitoring of the additive manufacturing process. This paper contributes to the growing field of digital twin technology and additive manufacturing, providing a promising solution for enhancing the quality and reliability in the field of additive manufacturing.

Artificial intelligence (AI) systems are increasingly being used in consumer as well and business applications. Companies are using them, Governments are using them, public security, medical researchers, you and I – everybody seems to be somehow touched. As it becomes more advanced and ubiquitous in our lives, it is critical that AI developers and users understand the ethical implications and challenges posed by this powerful technology. This paper explores the key ethical skills and considerations that are essential for navigating the new world of AI. Artificial Intelligence (AI) presents significant ethical dimensions across various sectors, including research, business, and daily life. It is important to appreciate the major ethical dimensions of AI and how they impact AI systems. Policies and guidelines needs to be laid out for development and usage of such systems. Automated Decisions/Responsibility: No matter how intelligent a AI system might perceived to be, it is always prone to making errors. So, AI system that make automated decisions will always be dangerous. Therefore, it is important to ensure that there is always "human intervention" or "human review" for outcomes/decisions made by AI systems. Determining accountability for AI-generated actions or content remains a significant challenge, emphasizing the need for ethical governance frameworks. There has to be human accountability.Fairness/Bias: AI systems can perpetuate existing biases present in training data, leading to discriminatory outcomes.Transparency: The opaque nature of many AI algorithms complicates accountability, making it difficult to understand decision-making processes.Privacy: AI's capability to process vast datasets can infringe on individual privacy rights, necessitating stringent data protection measuresHuman Dignity: The risk of AI-generated content resembling existing works raises ethical issues regarding originality and authorship.

Intelligent process-control system design

Although the categorization of ultrasound using the Breast Imaging Reporting and Data System (BI-RADS) has become widespread worldwide, the problem of inter-observer variability remains. To maintain uniformity in diagnostic accuracy, we have developed a novel artificial intelligence (AI) system in which AI can distinguish whether a static image obtained using a breast ultrasound represents BI-RADS3 or lower, or BI-RADS4a or higher, to determine the medical management that should be performed on a patient whose breast ultrasound shows abnormalities. To establish and validate the AI system, a training dataset consisting of 4,028 images containing 5,014 lesions and a test dataset consisting of 3,166 images containing 3,656 lesions were collected and annotated. We selected a setting that maximized the area under the curve (AUC) and minimized the difference in sensitivity and specificity by adjusting the internal parameters of the AI system, achieving an AUC, sensitivity, and specificity of 0.95, 90.0%, and 88.5%, respectively. Furthermore, based on 30 images extracted from the test data, the diagnostic accuracy of 20 clinicians and the AI system was compared, and the AI system was found to be significantly superior to the clinicians (McNemar test, p < 0.001). Then, we conducted a trial to introduce the system for use in clinical practice. Physicians reviewed the images and determined whether they were BI-RADS3 or lower, or BI-RADS4a or higher. Next, the classification was performed again for the same images concerning the AI diagnosis. At this time, the initial judgment was allowed to be overturned. We checked whether there was any difference in the diagnostic accuracy, sensitivity, and specificity before and after reviewing to the AI diagnosis. Reviews by 24 physicians were evaluated: 4 Japanese Breast Cancer Society breast specialists, 5 non-specialists and physicians with experience treating more than 40 cases of breast cancer, and 15 non-specialists and physicians with no experience treating more than 40 cases of breast cancer. The average rate of accuracy before confirming the AI diagnosis increased to 73.1% after confirming the AI diagnosis (p=0.00548), compared to 69.3% on average before the AI diagnosis. Compared to practice experience, the accuracy increased from an average of 77.1% to 79.6% for the 9 physicians who were breast specialists or who had treated 40 or more cases of breast cancer. For the 15 physicians with less than 40 breast cancer cases, the average rate of accuracy increased from 64.7% to 69.2%. Furthermore, sensitivity increased significantly to an average of 99.7% after reviewing of the AI diagnosis from an average of 88.8% prior to reviewing the AI-diagnosis.(p< 0.01). Specificity increased from an average of 62.4% to 63.8% (p=0.433) after reviewing AI diagnosis. We showed that our AI system, when applied to clinical practice and used by physicians, contributes to the improvement of diagnostic accuracy. Our results indicated that our AI diagnostic system was sufficiently accurate to be used in the clinical practice. Citation Format: Erina Odani, Tetsu Hayashida, masayuki kikuchi, Aiko Nagayama, tomoko seki, maiko takahashi, Akiko Matsumoto, Takeshi Murata, Rurina Watanuki, Takamichi Yokoe, Ayako Nakashoji, Hinako Maeda, Tatsuya Onishi, Sota Asaga, Takashi Hojo, Hiromitsu Jinno, Keiichi Sotome, Akira Matsui, Akihiko Suto, Shigeru Imoto, Yuko Kitagawa. Establishment of the breast ultrasound support system using deep-learning system [abstract]. In: Proceedings of the 2022 San Antonio Breast Cancer Symposium; 2022 Dec 6-10; San Antonio, TX. Philadelphia (PA): AACR; Cancer Res 2023;83(5 Suppl):Abstract nr P1-05-06.

Although welding is an essential production operation, automated welding systems still struggle to produce consistently high-quality welds. Artificial intelligence (AI) and sensor technology developments in recent years have created new opportunities to increase the effectiveness and quality of welding. The state-of-the-art in sensor technologies and AI-based automation for welding operations is reviewed in this study. Numerous sensing techniques, such as force, arc, temperature, vision, infrared, and audio sensors, have been developed to track and manage welding operations in real-time. The development of intelligent welding systems (IWS) and adaptive intelligent welding production has been made possible by the integration of these sensors with cutting-edge information processing technologies, such as machine learning and deep learning. The applications of sensing technologies in welding seam extraction, welding path identification, welding tracking, and quality diagnostics are covered in this study. The research also emphasizes how crucial it is to choose the right neural network topologies and optimize them for particular goals in process monitoring and welding fault identification. Additionally covered is the incorporation of the attention mechanism notion into the information processing of welding sensing. The review concludes that sensing technology’s capacity to imitate the welder’s superior sensory and cognitive abilities is critical to the success of intelligent welding. Existing AI and sensor-integrated welding systems face challenges such as high complexity, cost, and adaptability issues. This review aims to systematically explore how the integration of AI and advanced sensor technologies can overcome existing limitations in automated welding systems. It identifies the most effective sensor-AI combinations for real-time weld monitoring, fault detection, and adaptive process control. These advancements offer practical benefits such as enhanced weld quality, reduced human intervention, and improved efficiency in industrial applications like automotive and aerospace manufacturing.

Artificial intelligence and radiologists in prostate cancer detection on MRI (PI-CAI): an international, paired, non-inferiority, confirmatory study

We discuss how over the last 30 to 50 years, Artificial Intelligence (AI)\nsystems that focused only on data have been handicapped, and how knowledge has\nbeen critical in developing smarter, intelligent, and more effective systems.\nIn fact, the vast progress in AI can be viewed in terms of the three waves of\nAI as identified by DARPA. During the first wave, handcrafted knowledge has\nbeen at the center-piece, while during the second wave, the data-driven\napproaches supplanted knowledge. Now we see a strong role and resurgence of\nknowledge fueling major breakthroughs in the third wave of AI underpinning\nfuture intelligent systems as they attempt human-like decision making, and seek\nto become trusted assistants and companions for humans. We find a wider\navailability of knowledge created from diverse sources, using manual to\nautomated means both by repurposing as well as by extraction. Using knowledge\nwith statistical learning is becoming increasingly indispensable to help make\nAI systems more transparent and auditable. We will draw a parallel with the\nrole of knowledge and experience in human intelligence based on cognitive\nscience, and discuss emerging neuro-symbolic or hybrid AI systems in which\nknowledge is the critical enabler for combining capabilities of the\ndata-intensive statistical AI systems with those of symbolic AI systems,\nresulting in more capable AI systems that support more human-like intelligence.\n

8 - Real-time fault-tolerant control systems

This article is an introduction to artificial intelligence (AI), especially the place of expert systems (ES) in AI. Some applications of expert systems in other industries are discussed, as well as potential areas of application within the pharmaceutical industry. Advantages and disadvantages of developing ES using so-called AI languages v ES shells are covered. A product review is presented, including AI languages, induction ES shells, straightforward rule shells, and sophisticated ES development environments. Also included is a discussion of the problems and pitfalls that may await anyone attempting to develop ES in pharmaceutical R&D. Finally, some recommendations are offered that they may be useful to those just getting started in this area.