- Dissertation
- 10.53846/goediss-9899
Optimierung der Eigenschaften von neuartigem Elektrobandstahl
- Jan 01, 2023
- Leonard Valentin Wentzky
Optimierung der Eigenschaften von neuartigem Elektrobandstahl
This study investigates the local texture modification of two magnesium alloys (AZ31 and ZX10) and an aluminum alloy (AA6082) based on changes in the die design. For this purpose, a conventional flat die and a modified die, which has been additively manufactured to allow for a significant modification of the material flow, are investigated. Extrusion tests are carried out, followed by a comprehensive examination of the microstructure and local texture development. These experimental results are complemented by finite element analysis of the state variable distribution in the cross section of the extruded band. The results demonstrate that the texture change is connected to the strain path and can therefore be controlled based on the die design. This equally applies to all of the investigated alloys, despite their differences in crystallographic deformation and recrystallization behavior. Accordingly, a rotation of the dominant texture components about ND at the edge of the band of approximately 40°, 45°, and 20° is observed for AZ31, ZX10, and AA6082, respectively. These findings correlate well with the difference in rotation around ND between the dies of 39°, which is calculated numerically based on the deformation gradient tensor. Furthermore, AZ31 and ZX10 demonstrate a broadening of the basal planes in the TD when extruded with the modified die, which can be related to the increased shear strains in the ED/TD plane over the entire width of the band. For ZX10 specifically, a completely different texture is generated due to the combination of the broadened basal planes in TD, the rotation of the dominant texture component around ND, and its tilt in ED, characteristic of extruded Ca-containing Mg-alloys. The investigation on AA6082 further illustrates the importance of the effective temperature and strain rate in the forming zone for its texture development. While no significant change in the microstructure is evident, the increased heat dissipation and smoothed introduction of dislocations during extrusion with the modified die correlates with a transition from Cube to Goss as the dominant texture component.
Optimierung der Eigenschaften von neuartigem Elektrobandstahl
Optimierung der Eigenschaften von neuartigem Elektrobandstahl
Effects of Second-Phase Particles on Microstructure Evolution in Mg-2Zn Based Magnesium Alloys during Annealing Treatment
As an important fabrication process, annealing treatment is conducted to eliminate distortion in magnesium alloy sheets. Second-phase particles can provide nucleation sites for recrystallization grains, and the basal texture is related to the recrystallization behavior. Three experimental Mg-2Zn-based magnesium alloy sheets were investigated by the salt bath annealing process. Combined with variations in hardness softening, evolution of microstructure and basal texture, the effect of second-phase particles on microstructure evolution was analyzed. The results showed that the significant influence of size and distribution of second-phase particles on static recrystallization in magnesium alloy sheets was exhibited, which lead to the formation of two stages in the annealing process, combined with static recovery behavior. Second phase particles with coarse size were beneficial to recrystallization grains’ nucleation and increased recrystallization behavior in the initial stage of annealing. Second-phase particles with fine size inhibited recrystallization behavior and weakened the softening of hardness. The basal texture was weakened by second phase particles at the stage of recrystallization nucleation. The change in basal texture at the stage of grain growth was related to the size of second-phase particles. The regulation of basal texture enhancement can be envisioned by modifying second-phase particles.
Read moreList of Abstracts
. Production efficiency as well as the reduction of energy consumption and waste are the main drivers for the improvement of large-scale production in chemical industry. In addition, the demand for new processes – these days especially related to the chemical energy conversion as basis for the Energiewende – are additional triggers for innovation. Catalysis, well recognized by the public e.g. in form of the 3-way automobile catalyst, plays an important role for about 90% of all processes in chemical industry. The development of new and improved catalysts is a challenge for chemists – as is the search for new structural materials for mechanical engineers. Due to the often-necessary noble and thus expensive metals (e.g. palladium) in many catalysts, structural and chemical function have been developed separately in the two communities. Recent progress in catalytically active materials allows replacing expensive noble metals in selected catalytic processes by significant cheaper elements [1]. This offers the new perspective to combine structural and chemical functionality by innovative materials. Within this area, intermetallic compounds with their peculiar combination of crystal and electronic structure [2], represent an interesting class of materials to address this vision as will be shown in the contribution.
Read moreTexture evolution in selective laser melted maraging stainless steel CX with martensitic transformation
Due to high local cooling rates and non-equilibrium directional solidification conditions, selective laser melting (SLM) processed metals exhibit microstructural and textural features significantly different from the conventionally processed ones. The evolution of crystallographic orientations in a maraging stainless steel (commercially known as stainless steel CX) sample fabricated by the SLM process was studied through experimental and modelling approaches Electron backscattering diffraction analysis showed that the dominant texture components in martensite and austenite phases are <111>|| building direction and <011>|| building direction, respectively. Texture simulation indicated that the formation of crystallographic orientations in the studied sample is the result of two consecutive phase transformations, from initially solidified delta ferrite phase with dominant cube fiber texture to austenite and austenite to martensite.
Read moreSlip systems in calcite single crystals deformed at 300–800°C
In an attempt to resolve questions recently raised regarding the principal high‐temperature slip systems in calcite, optical quality single crystals have been uniaxially compressed at 300–800°C and at a constant strain rate of ∼ 3×10−5 s−1. In addition, a single strain rate cycling test was performed at 650°C. The tests were all carried out with the compression direction parallel to , which lies at ∼30° to the c axis and makes angles of 52° and 23° with the poles to two rhombohedral (r) planes. Axial strains of 5–16% were achieved in the tests. The stress‐strain curves obtained showed three‐stage hardening behavior, while the strain rate cycling data showed flow stresses to be rather insensitive to strain rate with empirical power law fits yielding a conventional stress exponent of 22–30 at strains ≥ 5%. The active glide systems were identified by slip line analysis. Slip on r in the so‐called negative sense was found to be an important deformation mechanism across the entire range of temperatures investigated, while slip on a single f system in the negative sense became important at 650°C and above. The active f slip direction was of type, confirming the existence of a new set of f slip systems, namely, f , as opposed to the generally accepted f systems. In addition, clear evidence was found for significant slip on the basal (c) plane at temperatures above 600°C, probably in the 〈a〉 direction. By comparison with earlier data on crystals from the same batch, no evidence was found for significant strength asymmetry on the r and f slip systems in the positive and negative senses. Notably, the presently observed f and c sup systems have not been taken into account in previous modelling studies of plasticity and texture (i.e., crystallographic preferred orientation) development in calcite rocks, and r slip is usually taken as stronger in the positive than negative sense. Our results therefore imply a need for renewed modelling work on calcite, particularly regarding texture development at relatively high temperatures.
Read moreSlip behavior and its effect on rolling texture development in a dual-phase Mg–Li alloy
Slip behavior and its effect on rolling texture development in a dual-phase Mg–Li alloy
Crystallographic texture and microstructural changes in fusion welds of recrystallized Zry-4 rolled plates
Crystallographic texture and microstructural changes in fusion welds of recrystallized Zry-4 rolled plates
The texture and anisotropy of magnesium–zinc–rare earth alloy sheets
The texture and anisotropy of magnesium–zinc–rare earth alloy sheets
The Research on Recrystallization Behaviors and Mechanism of a Medium-Density Ni-Based Alloy
Revealing the recrystallization behavior and mechanism of this new alloy is of great significance to subsequent research. In this study, the Ni-36.6W-15Co ternary medium heavy alloy was solution-treated at 1100–1200 °C for different lengths of time. The grain size change, microstructure and texture evolution as well as twin development during recrystallization annealing were analyzed using SEM, EBSD and TEM techniques. The study found that complete recrystallization occurs at 1150 °C/60 min. In addition, it takes a longer amount of time for complete recrystallization to occur at 1100 °C. The value of the activation energy Q1 of the studied alloys is 701 kJ/mol and the recrystallization process is relatively slow. By comparing the changes of microstructure and texture with superalloys, it is found that the recrystallization mechanism of the studied alloy is different from that of the superalloy. The development of annealing twins has a great influence on the recrystallization behavior and mechanism. The results show that the twin mechanism is considered as the dominant recrystallization mechanism of the studied alloy, although the formation and development of sub-grains appear in the early stage of recrystallization.
Read moreA critical test of twin-induced softening in a magnesium alloy extruded to a strain of 0.7 at room temperature
A critical test of twin-induced softening in a magnesium alloy extruded to a strain of 0.7 at room temperature
Texture evolution in Nd:YAG-laser welds of AZ31 magnesium alloy hot rolled sheets and its influence on mechanical properties
Texture evolution in Nd:YAG-laser welds of AZ31 magnesium alloy hot rolled sheets and its influence on mechanical properties
Read moreStatic Recrystallization Behavior and Texture Evolution during Annealing in a Cold Rolling Beta Titanium Alloy Sheet
In this study, the cold rolling microstructure and static recrystallization mechanism of the high strength titanium alloy Ti-3.5Al-5Mo-6V-3Cr-2Sn-0.5Fe were systematically investigated. Results show that the cold rolling microstructure is mainly composed of the elongated deformed β grains containing micro-shear bands. After annealing at 815 °C for 2 min, the fine SRXed grains are observed, mainly concentrated in the micro-shear band, the grain boundary and the interior of the deformed grain. The sub-grain structure obtained by static recovery inside the deformed grain produces continuous SRX during the annealing treatment. Meanwhile, geometric and discontinued SRXed grains are also observed in the large deformed β grain and at the trigeminal grain boundaries, respectively. Many ultra-fine grains appear inside the micro-shear band, exhibiting a phenomenon of the micro-shear band assisting SRX. With the increase in the annealing holding time, the elongated β grains are significantly refined and the degree of recrystallization is continuously improved. In addition, the recrystallization behavior also results in a significant change in the fiber texture. With the extension of the annealing holding time, the rolling texture type evolves gradually, with the {111} <112> γ-fiber texture to weak α-fiber, γ-fiber, and Goss-fiber.
Read moreLarge strain deformation of a copper—tungsten composite system. II. Applications
A model composite system comprised of tungsten fibres in a polycrystalline copper matrix has been used to examine the processes which control (i) matrix texture development, (ii) recrystallization behaviour in the matrix and (iii) the damage accumulation process. The composite was deformed in plane strain compression with the fibres parallel to the direction of zero strain (i.e. perpendicular to the loading axis). Experimental measurements were made of local and global texture development as well as metallographic observations of the pattern of recrystallization events and metallographic observations of damage events in the tungsten fibres or at the copper—tungsten interface. Physically based explanations are used to describe the results in terms of the local flow pattern in the matrix and the local distribution of stresses.
Read moreDeformation and texture development in CaIrO 3 post-perovskite phase up to 6 GPa and 1300 K
Deformation and texture development in CaIrO 3 post-perovskite phase up to 6 GPa and 1300 K
A new crystal plasticity scheme for explicit time integration codes to simulate deformation in 3D microstructures: Effects of strain path, strain rate and thermal softening on localized deformation in the aluminum alloy 5754 during simple shear
A new crystal plasticity scheme for explicit time integration codes to simulate deformation in 3D microstructures: Effects of strain path, strain rate and thermal softening on localized deformation in the aluminum alloy 5754 during simple shear
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