- Conference Article
4
- 10.2514/6.1987-2941
High Mach propulsion system installation and exhaust system design considerations
- Aug 17, 1987
- D Dusa
With the advancements in aircraft gas turbine engine technology over the past decade (in materials, structures, and analytical design methods) along with those anticipated for the next decade, there is renewed interest in the Mach 3.0 to 6.0 operating regime for both commercial transports and military weapon systems. The propulsion systems for these airplanes will in all probability be a function of the flight regime selected for a particular application; i.e., a turbofan engine for Mach<4.0, and a dual mode turboramjet for the Mach 4.0 to 6.0 aircraft. There are a number of component technologies that will have to be developed for the propulsion system before these applications can become a reality. This paper addresses some of the tasks that will have to be accomplished relative to one of those components: the exhaust nozzle system. Introduction The exhaust nozzle system is a unique component which requires integration with the airplane system components (engine, winglbody, inlet) as well as special design considerations for acoustics and off-design point operation in order to optimize the overall system performance. The design requirements for the exhaust system stem from two sources: the airplane and the engine (see Figure 1). Requirement 0 Airplane Sustained supersonic/subsonic operation Propulsion system integration Community noiw regulations Landing WeatherItiW brakes 0 Advanced engine technology Dual mode cycle High exhaust system temperature Figure 1. Factors Affecting Nozzle Design. EWct on nozzle Multiple design points. high WA,, and eiector nozzles Drag and propulsion system performance Acoustic design considerations Thrust reverser Bypau ducWvalw, variable area mixers, and secondary air systems Cooling/materia$ High exhaust system pressure ratios With reference to Figure 1, airplane performance and operational requirements have a direct impact on the exhaust system design. For example: sustained high Mach operation requires high nozzle area ratio capability for best efficiency with the nozzle possibly being an integral part of the airplane; for commercial transports, FAA noise regulations impact engine size and require noise ASIA8 excunion/seals/ st~ctures/~~1uaton suppression and treatment techniques; inletlengine airflow mismatching at transonic speeds may necessitate an ejector nozzle to reduce large spillage drags; and, landing operations may call for a thrust reverser for safety as well as prolonging the life of tires and brakes. Manager, Exhaust Systems & Installed Technology Member AIAA The engine cycle aerothermodynamic and operating characteristics also affect the nozzle design (reference Figure 1). For example: high nozzle pressure ratios again mean high area ratios for high performance; large changes in nozzle area ratio to optimize overall performance will more than likely result in nonaxisymmetric nozzles for Mach 4.0 to 6.0 applications; high tailpipe temperatures require more cooling air andlor different cooling schemes; high pressures in the nozzle will require innovative structural design approaches; and installed performance optimization may necessitate auxiliary air systems requiring ejector nozzles for performance optimization as well as for cooling. In addition, integration between the engine and aircraft companies will be absolutely essential in order to optimize the system (airplanelinletlenginelnozzle) installed performance. This paper will discuss some of the issues and design considerations for the Mach 4.0 to 6.0 aircraft with primary emphasis on turboramjet propulsion systems which utilize a common inlet and exhaust system for both operating modes. Some discussion relative to Mach 3f civil transports which utilize turbofan propulsion systems will also be included. Technical Discussion Expanded Airbreathing Propulsion Corridor The operating envelope for future high Mach aircraft is shown on Figure 2 compared to the regime for current aircraft (shaded area). The area of interest for this paper is Mach 2.5 to 6.0 where advanced technology turbofanlturbojet (Mach <4.0) and turboramjet (4.O<M<6.0) propulsion systems are being considered. The aircraft applications include military weapon systems for both defensive and offensive missions and commercial transports.
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