Design sensitivity analysis for structures using explicit time integration

Using the direct differentiation method, a design sensitivity analysis method for time-dependent incompressible fluids is developed. The fluid behavior is described as the motion of particles involved by the SPH method. In the SPH projection method, instead of changing the fluid density, incompressibility is enforced by the pressure Poisson equation derived from pressure projection, which enable to use larger time steps. In spite of the additional pressure Poisson equation, the computational cost for the design sensitivity is not expensive since the factorized system matrix of pressure Poisson equation can be utilized. Aforementioned computational efficiency is very beneficial for the design sensitivity computation required for every time step in explicit time integration and updated Lagrangian schemes, for which an update scheme of design velocity field is developed using the velocity sensitivity. Through demonstrative numerical examples, the developed DSA method turns out to be efficient and shows excellent agreement with finite differencing.

In this paper, continuum-based sizing and configuration design sensitivity analysis (DSA) and optimization methods using the established transient dynamic analysis code DYNA3D are developed. For transient dynamic analysis, the explicit central difference method is used. For the structural domain, the updated Lagrangian formulation is used since it is appropriate for the path dependent problem. The first-order variations of the kinetic energy form, strain energy form, load form, and kinematic and structural responses with respect to the sizing and configuration design variables are derived. For the updated Lagrangian formulation, the design velocity field that defines the mapping between the initial and perturbed designs is updated at each updated configuration. The direct differentiation method is used in this paper for DSA. Numerical implementation of sizing DSA, configuration DSA, and optimization of a vehicle frame and A-pillar models has been carried out using the nonlinear finite element analysis (FEA) code DYNA3D.

Design sensitivity analysis of sheet metal forming processes with a direct differentiation method

Several new formulations for structural design sensitivity analysis (DSA) of elastic solids are presented that consistently account for steady and transient thermal loading, along with centrifugal and gravity loading. The approach employs implicit differentiation of the discretized boundary integral equations and facilitates the production of accurate and efficient computational procedures that obviate the need for matrix factorizations in the DSA step. For centrifugal, gravity and general thermal loading, a new DSA concept employing a particular integral technique is developed. For centrifugal, gravity and steady thermal effects, a surface integration approach is also presented, and the two methods compared. Alternative strategies for modelling the behaviour of temperature distributions of evolving shapes undergoing shape optimization and the ramifications of these strategies in the DSA process are also discussed. It is shown that, for certain classes of thermoelastic problems, shape optimization can be performed without the need to incorporate thermal analysis or DSA into the overall process. A thermoelastic surface stress sensitivity analysis formulation is presented that does not require additional numerical integration. A new thermoelastic sharp corner traction component consistent sensitivity analysis formulation is also presented. This technique is shown to work for any initial stress distribution. Numerical sensitivity results are presented for many problems with analytical solutions.

Design sensitivity analysis and topology optimization of displacement–loaded non-linear structures

The computational cost of reliability analysis and optimization of medium/large structural systems is prohibitively high. One of the reasons for this situation is the use of inefficient methods, such as finite differences, for design sensitivity analysis. A significant increase in the efficiency of reliability computations is expected from the integration of reliability methods with the discrete and continuum methods of design sensitivity analysis. So far, only the discrete method has been used in the so-called stochastic finite element method. Integration of reliability computations with the continuum method of design sensitivity analysis is proposed in this paper as a new, powerful approach to the probabilistic design of large structural systems. Basic formulations and solution methods of reliability analysis, design sensitivity analysis of reliability indices, reliability-based optimization, and multiobjective reliability-based optimization are reviewed with focus on the sensitivity informatio...

A state space design sensitivity analysis and optimization method is presented in which problems of optimal design of machines are formulated in a setting that allows treatment of general design objectives and constraints. Synthesis of machines to perform both kinematic and kinetic functions is considered. A Cartesian coordinate formulation is employed for position, velocity, acceleration, and force analysis. An adjoint variable technique is employed to compute derivatives with respect to design of general cost and constraint functions that involve kinematic, force, and design variables. Linearization (or sequential quadratic programming) and gradient projection optimization algorithms are employed, using the design sensitivity analysis method developed, for design optimization. Four optimal design problems are solved to demonstrate use of the method.

Topology design optimization of structures at high frequencies using power flow analysis

Explicit and implicit methods for design sensitivity analysis of nonlinear structures subjected to transient dynamic loads are described. The direct differentiation method is used to calculate the sensitivities. Elastic and elasto-plastic problems undergoing large deformation are treated in the formulation. The explicit method is quite straightforward to implement for analysis as well as design sensitivity analysis: knowing all the quantities at time t, one updates the quantities for the next time point without solution of any linear system of equations, or any iterations. For the implicit method, the effective stiffness matrix for the sensitivity equation is different from that for the analysis phase due to inclusion of large deformation in the formulation. A numerical procedure to integrate the equation is proposed which uses the symmetric effective stiffness matrix from the analysis phase. Although the sensitivity analysis problem is linear, the procedure requires iterations for sensitivity calculations at each time step, as for the analysis phase. The implicit method is implemented using the pre-conditioned conjugate gradient iterative solution scheme. Numerical results for sensitivities indicate the implicit method to be more accurate than the explicit method for transient elastoplastic problems. However, the explicit method is substantially more efficient than the implicit method.

Sensitivity analysis of eigenmodes and dynamic responses for intelligent structures

The objective of this study is to examine two analytical methods for the design sensitivity analysis of optimal control problems and to develop the analyses necessary for the application of the methods to thermal systems. The two methods are the direct differentiation method and the adjoint variable method. Results for these methods are compared with those obtained using central finite difference approximations for design sensitivity analysis. The adjoint variable method has the potential to reduce significantly computational times for design sensitivity analysis while sacrificing only a small amount of accuracy. As the number of functional requiring design sensitivity analysis increases, however, the adjoint variable method becomes less attractive and the direct differentiation method becomes more attractive.

ACOMPUTATIONAL method for design sensitivity analysis of an eigenvalue and an eigenvector of a beam under nonlinear forced vibration is presented in this paper. The nonlinear vibration problem is only analyzed once in the proposed method. The geometric nonlinearity of concern results from the large deflection of a beam. The finite element system equation for nonlinear vibration is symmetric. However, it is found that the equation for computing the design sensitivity of an eigenvector is linear and unsymmetric. A numerical example is included to validate the proposed computational procedure. Contents The nonlinear vibrations studied herein refer to the periodic (though not necessarily harmonic) and stable motions of a nonlinear system. Recently, Hou and Yuan1 addressed the design sensitivity analysis of eigenvalues and eigenvectors of a beam under nonlinear free vibration. In that paper, the longitudinal inertia was not considered in the nonlinear vibration formulation, so that the problem could be expressed in terms of the lateral deflection alone. In the present work the design sensitivity analysis has been extended successfully to a nonlinear forced vibration problem whose formulation includes the in-plane inertia and displacement. The variational formulation2 for the nonlinear forced vibrations of beams under harmonic excitation is given as

Design sensitivity analysis and optimization for nonlinear buckling of finite-dimensional elastic conservative structures

Design sensitivity analysis (DSA) and topology design optimization methods forpiezoelectric resonators are developed. The governing equations for piezoelectric vibrationproblems are the Cauchy’s equation of motion and the charge equation of electrostatics. AMindlin plate theory using higher-order interpolations along the thickness direction that iseffective for the thickness-shear vibration analysis of piezoelectric resonators is used. Anoptimal design problem is formulated to maximize the electromechanical coupling strengthat the mode of interest. Necessary design gradients for eigenvalue problems are computedvery efficiently and accurately using an analytical DSA method with an eigenvectorexpansion concept. A robust mode-tracking method based on thickness-shear strain energyis proposed to precisely identify the thickness-shear mode at high frequencies.Through demonstrative numerical examples, the DSA method developed is verifiedto show excellent efficiency and agreement compared with the finite differencemethod. It is observed that the frequencies are almost invariant even though the sizeand shape of the crystal varies significantly. However, it is observed that theoptimal topology is sensitive to the aspect ratio even if the thicknesses are thesame.

Design sensitivity analysis for transient response of non-viscously damped systems based on direct differentiate method