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  • https://doi.org/10.1201/9781003725053-44Copy DOI Icon

Detecting Defects in Casting Manufacturing using Machine Learning

  • Oct 15, 2025
  • G L Dushyanthkumar +3 more
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Abstract

This paper offers a new methodology for the detection of casting defects through the fusion of Convolutional Neural Networks (CNNs) and Auto-Encoders to extract features and detect anomalies. Through Utilization of a heterogeneous dataset, the model outperforms conventional methods of defect detection, with a 91% accuracy. Contrary to visual inspection and simple algorithms, this deep learning technique driven by data enhances detection accuracy and minimizes false positives. The model is versatile in various casting situations and can be used as a scalable quality control tool. Future work will involve improving model performance, solving data imbalance issues, and applying it to more general manufacturing processes.

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