Electrical characterization and microwave application of polyacrylonitrile/carbon nanotube-based carbon fibers

ABSTRACTCarbon nano-tube (CNT)- and carbon fiber (CF)-filled polyolefin nano-composites were prepared by melt blending. The water absorption, expansion ratio, electrical conductivities, and physical and mechanical properties of the prepared nano-composites were extensively investigated. The experimental results showed that the water absorption increased with the elapsed time from the starting point when the samples were immersed into the water. The linear expansion ratios of the composites were found to increase gradually with time till reaching an equilibrium value. Composites with excellent dielectric properties could be obtained when the filler content was above the percolation threshold. The addition of CNT and CF resulted in no obvious improvement in mechanical properties in the present study, but both Shore hardness and Vicat softening temperature (VST) of the composites increased with increasing filler content. The present work will be of practical importance to the CNT/CF filler composites design, and optimization of processing variables, as well as the further exploration of the “processing-structure-property” relationship of polyolefin materials.

This paper investigates the effect of multiwalled carbon nanotubes on the mechanical and electrical properties of epoxy resins and epoxy composites. The research concerns multiwalled carbon nanotubes obtained by catalytic chemical vapor deposition, subjected to purification processes and covalent functionalization by depositing functional groups on their surfaces. The study included the analysis of the change in DC resistivity, tensile strength, strain, and Young’s modulus with the addition of carbon nanotubes in the range of 0 to 2.5 wt.%. The effect of agents intended to increase the affinity of the nanomaterial to the polymer on the aforementioned properties was also investigated. The addition of functionalized multiwalled carbon nanotubes allowed us to obtain electrically conductive materials. For all materials, the percolation threshold was obtained with 1% addition of multiwalled carbon nanotubes, and filling the polymer with a higher content of carbon nanotubes increased its conductivity. The use of carbon nanotubes as polymer reinforcement allows higher values of tensile strength and a higher strain percentage to be achieved. In contrast, Young’s modulus values did not increase significantly, and higher nanofiller percentages resulted in a drastic decrease in the values of the abovementioned properties.

The objective of this program was to synthesize melt-spinnable polyacrylonitrile (PAN) precursor that will lead to carbon fiber 25% less expensive than carbon fiber produced from conventional PAN precursor when produced in large volumes. The carbon fiber produced from this precursor needs to achieve ≥ 700 ksi tensile strength with this cost reduction to replace the incumbent fiber. In this program, the technology for producing precursor and then converted carbon fiber (CF) capable of meeting the 700 ksi target was to be demonstrated at a small scale in tows, containing ≥ 100 filaments. If this program moved on to a “Phase 2”, the processes would be scaled up to produce and test Type IV compressed gas storage tanks capable of meeting the 700-bar ultimate targeted FOA performance level. Precursor fiber production typically contributes a large fraction (~50%) to finished CF manufactured cost. Presently, all high strength CFs are manufactured from solution spun PAN precursor, accomplished at low temperatures using large amounts of environmentally unfriendly solvents that impart major impact to line speed and costs involved with handling and reclaiming the solvents and associated “waste streams” required in spinning and extracting those solvents. PAN melt spinning was demonstrated by the company BASF in CF precursor production and used in production of some other acrylic fibers, but significant production challenges remain for meeting the established CF metrics. Melt spinning requires use of plasticizers to suppress the melt temperature of the predominantly PAN formulation to a point sufficiently below the temperature of significant cross-linking. Fortunately, BASF and this team’s earlier work had demonstrated acrylic formulations melt spun with combinations of plasticizing solvents at much lower solvent levels. This project team made significant progress in understanding technical issues and identifying formulation pathways in earlier work in this area where >250ksi strength was achieved. The goal of this program was to pursue a more comprehensive approach with a larger, more diverse team having greater equipment design and overall production capabilities to push rapidly beyond the science to resolve remaining “engineering” issues associated with establishing stable, continuous processes for precursor fiber leading to enhanced, cost-effective CF and composite tank production.

Improvement in corrosion resistance of magnesium weld by addition of carbon nanotubes

Polypropylene‐based composites filled with carbon fibers and multiwall carbon nanotubes were produced by coagulation precipitation technique. Composite articles were produced by conventional injection molding technique. It was shown that the addition of carbon nanotubes (10% of total amount of carbon fibers) results in significantly increased anisotropic thermal conductivity of the composite due to formation of thermal conductive bridges between carbon fibers, which are oriented during molding. The addition of CNTs has a significant effect with more than a 50–70% increase of both the axial and transverse thermal conductivity of the composite. Produced composites were used for injection molding of polymeric radiators for LED lamps, showing sufficient heat dissipation efficiency allowing using them for industrial application in the field. POLYM. COMPOS., 36:1951–1957, 2015. © 2014 Society of Plastics Engineer

Corrosion behaviour of plasma-sprayed baghdadite bioceramic coatings reinforced with carbon nanotubes

4 - High-performance carbon nanofibers and nanotubes

Age related bone diseases such as osteoporosis are considered among the main causes of reduced bone mechanical stability and bone fractures. In order to restore both biological and mechanical function of diseased/fractured bones, novel bioactive scaffolds that mimic the bone structure are constantly under development in tissue engineering applications. Among the possible candidates, chitosan-based thermosensitive hydrogel scaffolds represent ideal systems due to their biocompatibility, biodegradability, enhanced antibacterial properties, promotion of osteoblast formation and ease of injection, which makes them suitable for less invasive surgical procedures. As a main drawback, these chitosan systems present poor mechanical performance that could not support load-bearing applications. In order to produce more mechanically-competent biomaterials, the combined addition of hydroxyapatite and carbon nanotubes (CNTs) is proposed in this study. Specifically, the aim of this work is to develop thermosensitive chitosan hydrogels containing stabilised single-walled and multi-walled CNTs, where their effect on the mechanical/physiochemical properties, calcium deposition patterns and ability to provide a platform for the controlled release of protein drugs was investigated. It was found that the addition of CNTs had a significant effect on the sol–gel transition time and significantly increased the resistance to compression for the hydrogels. Moreover, in vitro calcification studies revealed that CNTs played a major role in the spatial arrangements of newly formed calcium deposits in the composite materials studied, suggesting that they may have a role in the way the repair of fragile and/or fractured bones occurs in vivo.

Multiscale thermoplastic composites consisting of nylon copolymer (PAc) reinforced with thermotropic liquid crystalline polymer (TLCP) and carbon nanotubes (CNTs) were generated in the form of strands and then processed via fused filament fabrication (FFF). The tensile modulus and strength of the laid‐up strands were found to be similar to those reported for polymer reinforced with nearly continuous carbon fibers. In this paper, 1 wt% CNTs were discovered to significantly enhance tensile properties of a nylon copolymer (PAc) reinforced with 20, 30, and 40 wt% TLCP wholly thermoplastic composite (WTC). The WTC filaments were then laid down via fused filament fabrication (FFF). Based on the previous work carried out in our lab, 1 wt% CNTs were the crucial concentration to efficiently enhance carbon fiber (CF) reinforced multiscale composites. The deagglomerated CNT dispersion in the WTCs was accomplished by using supercritical carbon dioxide (scCO2). The effects of TLCP concentration and printing patterns in the lay‐down processes were explored. The most improvement in tensile properties due to the 1 wt% addition of CNTs was observed to be for the 20 wt% TLCP/1 wt% CNTs/PAc samples. The resulting composite filaments exhibited 225% and 80% improvement in the tensile modulus and strength, respectively, compared to the wholly thermoplastic composites (WTCs) without CNTs. In addition, 40 wt% TLCP/1 wt% CNT/PAc 3D printed specimens with filaments laid parallel to the printing direction exhibited excellent tensile modulus and strength of 38.92 GPa and 127.16 MPa, respectively. The measured tensile modulus of 40 wt% TLCP reinforced WTC is even higher than the reported 69 wt% long glass fiber (LGF) or 26 wt% long carbon fiber (LCF) reinforced nylon in fused filament fabrication with the same printing pattern.

Carbon fibers (CFs) are made mostly from a non-environmentally friendly polyacrylonitrile (PAN) and little from rayon. PAN-based CFs, require huge amount of energy for its production aside its contributions to the global CO2 emission. Therefore, there is recourse to a more environmentally friendly sources of CFs biomass. Recently lignin has been recognized as a potential renewable raw material for carbon fibers to replace PAN-based. The magnitude and quality of CO2 emission of lignin-based CFs are dependent on the processing route. On this premise; this review examines the various lignin-based CFs processing route adopted by researcher in the recent past to establish the most viable route with minimum carbon footprint emission. Outcome of the review shows that the major advantages of aromatic polymer (AP) generated precursor over PAN is the presence of higher quantity of guaiacyl units and oxygen content which makes the stabilization phase efficient and faster requiring less energy. Though there are several methods and options for the various stages of conversion of lignocellulosic biomass into CFs as highlighted in the study, establishing an optimum processing route will be a trade-off amongst various issues of concern; carcinogenic risk, carbon footprint emission, CFs Yield and mechanical strength of the CFs. Inferences from the study shows that the L-CF significantly produced reduced climatic impact in terms of CO2 emission.

A multiscale modeling approach to the prediction of electrical conductivity in carbon nanotube (CNT)–polymer composite materials is developed, which takes into account thermally activated molecular mobility of the matrix and the CNTs. On molecular level, a tight-binding density functional theory and non-equilibrium Green's function method are used to calculate the static electron transmission function in the contact between two metallic carbon nanotubes that corresponds to electron transport at 0 K. For higher temperatures, the statistical distribution of effective contact resistances is considered that originates from thermal fluctuations of intermolecular distances caused by molecular mobility of carbon nanotube and the polymer matrix. Based on this distribution and using effective medium theory, the temperature dependence of macroscopic electrical resistivity for CNT-polymer composites and CNT mats is calculated. The predicted data indicate that the electrical conductivity of the CNT-polymer composites increases linearly with temperature above 50 K, which is in a quantitative agreement with the experiments. Our model predicts a slight nonlinearity in temperature dependence of electric conductivity at low temperatures for percolated composites with small CNT loading. The model also explains the effect of glass transition and other molecular relaxation processes in the polymer matrix on the composite electrical conductivity. The developed multiscale approach integrates the atomistic charge transport mechanisms in percolated CNT-polymer composites with the macroscopic response and thus enables direct comparison of the prediction with the measurements of macroscopic material properties.

Carbon fiber manufacturing follows generic processing steps: formation of thermoplastic fibers, stabilization, and carbonization. The final structures and end properties of the carbon fiber can differ significantly depending on the precursor chemistry and the associated processing sciences. Polyacrylonitrile (PAN) and mesophase pitch are the predominant precursors used in the production of carbon fibers. PAN-based carbon fibers consist of nanocrystalline graphitic domains typically 1.5 5 nm in size surrounded by amorphous carbon; in contrast, pitch-based carbon fibers are 10 50 nm crystallites with the graphitic (002) planes mostly aligned parallel to the fiber axis. It has been seen that the skin core structure of PAN-based carbon fibers plays a significant role in their mechanical properties. Designing a more homogenous carbon fiber microstructure by controlling the starting polymer and process parameters results in a different set of tensile strengths and elastic moduli. In this study the microstructural defect distribution (0.1 200 nm), measured by small-angle X-ray scattering, was shown to be directly related to the tensile strength of the carbon fibers. Here the formation of carbon structures from various polymer precursors is reviewed. Such a comprehensive understanding offers the opportunity to design carbon fiber microstructures with improved properties and to ultimately createmore » new types of carbon fibers from alternative precursors at reduced cost.« less

Carbon Fibre Reinforced Thermoplastics (CFRTP) are expected to be applied to the automotive industry instead of CFRP which require curing time, due to the expected short production cycle time of CFRTP, which is using thermoplastic as a matrix. We reported that the grafting of carbon nanotubes (CNTs) on the carbon fibre improves the fibre matrix interfacial shear strength. In our process to graft CNTs on carbon fibre, chemical vapour deposition (CVD) method was used and Ni, which was used as the catalyst, was electrically plated onto carbon fibres. Since commercially available carbon fibre was sized, which may affect the plating behaviour of Ni, the effects of sizing agents on CNT deposition have to be clarified. In this study, Ni for catalytic metal was plated by electrolytic plating using a watt bath on spread PAN-based carbon fibre and unsized carbon fibre, and the influence of the sizing agent to the distribution of Ni was evaluated. The morphological observation of carbon fibre and single fibre pull-out test were conducted to clarify the influence of sizing agent on the CNT deposition and the interfacial shear strength between the CNT grafted carbon fibre and Polyamide 6 (PA6). Uniform distribution of small sized Ni particles can be obtained on unsized carbon fibre and uniform Ni particles results in uniform CNT distribution. The CNT grafted unsized carbon fibre showed higher interfacial shear strength with PA6 than that of sized carbon fibre.

In this paper we report the investigation of the effect of Carbon Nanotubes (CNT) addition on the electrical properties of GaSe Glassy system. Dielectric constant and dielectric loss of GaSe glassy system are found to increase on CNT addition. The conductivity of GaSe glasy systems is also found to increase on CNT addition. This behavior is attributed to the excellent conduction properties of Carbon Nanotube.

386. Carbon as an indicator of gas content of netallic tube elements: D. R. Kerstetter, Sylvania Technol., 12, 26–29, Apr. 1959