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Ergolean: quando ergonomia e lean manufacturing integrano il management e la sicurezza aziendale

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Abstract

The prevention of musculoskeletal disorders (MSDs)is defined in accordance with specific European Union directives, enforced in Italy with Legislative Decree 81/2008.Ergonomic conditions of the workplace are considered, inorder to properly assess risks, from the planning of activities and work tasks related to human beings. To combatMSDs, companies should apply the principles of ergonomics, together with the satisfaction of customer needs, ina Total Quality Management logic (TQM).Lean Manufacturing aims to increase production but at the same time toreduce waste. The proposed case shows that Ergonomics and Lean Manufacturing, if well integrated, can representan opportunity for the entire organisation, putting the worker at the centre of improvement. The objective of the caseis the study of workstations in a Company in the wood sector located in the Marche Region. The aim is to reduce riskindices resulting from manual handling of loads and repetitive movements, with reference to mandatory and voluntarysafety regulations. Therefore, demonstrating that, by decreasing risk factors indices, production down-time can bereduced, and production levels increased. As a result of the analysis of the production line, ergonomically inadequateworkstations have been modified, but productivity requirements have not been neglected. For the prevention to beeffective on an ongoing basis, it requires the participation and the collaboration of various professionals with thecommon objective of leading companies to improved productive performances but, without neglecting the health andsafety of their workers.

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