Evolution of catalyst transfer polymerization toward complex conjugated polymer architectures

Polymerization Catalysts Take a Walk on the Wild Side

The historical development of our research on polycondensation that proceeds in a chain-growth polymerization manner ("chain-growth polycondensation") for well-defined condensation polymers is described. We first studied polycondensation in which change of the substituent effect induced by bond formation drove the reactivity of the polymer end group higher than that of the monomer. In this approach, well-defined aromatic polyamides, polyesters, polyethers, and poly(ether sulfone)s were obtained. The second approach was the study of the phase-transfer polymerization of a solid monomer dispersed in an organic solvent. In this type of polymerization, the solid monomer was physically unable to react with another monomer and was carried with the phase transfer catalyst into the solution phase where it reacted with an initiator and the polymer end group in the solvent in a chain polymerization manner. We also found catalyst-transfer polycondensation as a third approach to chain-growth polycondensation. In the Ni-catalyzed polycondensation of 2-bromo-5-chloromagnesiothiophenes, the Ni catalyst transferred to the polymer end group, and a coupling reaction occurred there to yield a well-defined polythiophene. This chain-growth polycondensation was applied to the synthesis of condensation polymer architectures such as block copolymers, star polymers, graft copolymers, and so on.

Hybrid functional materials (HFMs) comprised of semiconductor nanoparticles and conjugated polymers offer the potential of synergetic photophysical properties. We have developed HFMs based upon silicon nanocrystals (SiNCs) and the conductive polymer poly(3-hexylthiophene) (SiNC@P3HT) by applying surface-initiated Kumada catalyst transfer polycondensation (SI-KCTP). One unique characteristic of the developed SiNC@P3HT is the formation of a direct covalent bonding between SiNCs and P3HT. The presented method for obtaining direct interfacial attachment, which is not accessible using other methods, may allow for the development of materials with efficient electronic communication at the donor-acceptor interfaces. Systematic characterization provides evidence of a core-shell structure, enhanced interfacial electron and/or energy transfer between the P3HT and SiNC components, as well as formation of a type-II heterostructure.

The synthesis of poly[(4,4′-(dihexyl)dithieno(3,2-b;2′,3′-d)silole)] has been carried out through Kumada catalyst transfer polycondensation and its copolymerization with 3-hexylthiophene (3HT) leads to well-defined diblock copolymers in terms of molecular characteristics. These copolymers show a wider absorption window than P3HT, which is of potential interest for photovoltaic applications.

Screening various P,N ligands to control KCTP of a sterically hindered thiophene reveals an oxazoline-based ligand most effective.

Heteroblock copolymers consisting of poly(3-hexylthiophene) and fullerene-attached poly(3-alkylselenophene) (T-b-Se-PCBP) were synthesized for organic photovoltaic applications by quasi-living catalyst transfer polycondensation and subsequent conversion reactions. Characterization of the polymers confirmed the formation of well-defined diblock structures with high loading of the fullerene at the side chain (∼40 wt %). Heteroblock copolymer cast as a thin film showed a clear microphase-separated nanostructure approximately 30 nm in repeating unit after thermal annealing, which is identical to the microphase-separated nanostructure of diblock copolymer consisting of poly(3-hexylthiophene) and fullerene-attached poly(3-alkylthiophene) (T-b-T-PCBP). These heteroblock copolymers provide an ideal platform for investigating the effects of nanostructures and interfacial energetics on the performance of organic photovoltaic devices.

We systematically varied the degree of fluorination along the backbone of a series of highly regioregular 3-hexylthiophene-based polymers, P3HT-50F, P3HT-33F, and P3HT-25F, in which 50%, 33%, and 25% of the thiophene units within the polymer chain contain fluorine atoms in the available 4-position, respectively. These materials were homopolymerized using the Kumada catalyst transfer polycondensation method from a set of mono-fluorinated bi-, ter-, and quarterthiophenes to ensure high polymer regioregularity and evenly spaced fluorine atoms along the conjugated thiophene backbone. The monomers were obtained from a synthetic route consisting of iterative Migita–Stille couplings of fluorinated and non-fluorinated 3-hexylthiophenes. The effect of the fluorine atoms on both polymer structure and properties is presented, with supporting quantum mechanical calculations that rationalize the intrinsic conformation preferences of the three P3HT derivatives. P3HT-50F (Mn = 34 kg/mol, 98.5% rr), P3HT-33F (Mn = 46 k...

The moderately hindered catalyst Ni(acac)2/L2 outperformed other catalysts, affording PF8s with Mn up to 91.1 in a controlled manner.

We have prepared, isolated, and evaluated the first Ni(ii) diimine catalyst able to externally initiate the Kumada catalyst transfer polymerization of an electron-deficient π-conjugated monomer.

Here, we have described a simple and straightforward methodology for synthesis of rod–coil conjugated block copolymer poly(3-hexylthiophene)-block-polystyrene (P3HT-b-PS) of varying molecular weight and low polydispersity by chain extension of either a rod or coil block starting from a single bifunctional initiator through combination of Kumada catalyst transfer polymerization (KCTP) and atom transfer radical polymerization (ATRP). Advantages of the present method include the facile synthesis of the Ni(II) catalytic initiators from readily available laboratory reagents, avoiding high reactive intermediates for preparing Ni(ii) catalytic initiator, and the in situ nature of all the steps making large scale preparation of the block copolymer viable. Studies on solvent-induced structure formation and their impact on optical and electronic properties of the block copolymer were systematically performed. The block copolymer device fabricated from toluene shows the best field effect mobility of (2.1 ± 0.75) × 10–3 cm2 V–1 s–1 compared to results for other solvents. Overall, this work describes a facile synthetic strategy for a rod–coil conjugated block copolymer and its solvent-induced structure formation as guidance for fabricating high-performance organic electronic and optoelectronic devices.

Herein, a novel strategy to overcome the influence of π-π stacking on the rod-coil copolymer organization is reported. A diblock copolymer poly(3-hexylthiophene)-block-poly(ethylene glycol methyl ether methacrylate) (P3HT-b-PEGMA) was synthesized by the Huisgen cycloaddition, so-called "click chemistry", combining the PEGMA and P3HT blocks synthesized by atom transfer radical polymerization and Kumada catalyst transfer polymerization, respectively. Using a dip-coating process, we controlled the original film organization of the diblock copolymer by the crystallization of the P3HT block via π-π stacking. The morphology of the P3HT-b-PEGMA films was influenced by the incorporation of gold nanoparticles (GNPs) coated by poly(ethylene glycol) ligands. Indeed, the crystalline structuration of the P3HT sequence was counterbalanced by the addition in the film of gold nanoparticles finely localized within the copolymer PEGMA matrix. Transmission electron microscopy and time-of-flight secondary ion mass spectrometry analysis validated the GNP homogeneous localization into the compatible PEGMA phase. Differential scanning calorimetry showed the rod block crystallization disruption. A morphological transition of the self-assembly is observed by atomic force microscopy from P3HT fibrils into out-of-plane cylinders driven by the nanophase segregation.

The concept of a living polymerization is centralized on the idea that no chain-breaking reactions, such as transfer or termination, occur to interfere with the chain-growth process. This chapter reviews the recent developments in controlled polymerizations on p-conjugated materials, with an emphasis on poly(3-hexylthiophene) following the seminal findings by A. Yokozawa and R. D. McCullough that revolve around the utilization of Ni-mediated catalyst-transfer polycondensations. P3HT is one of the most ubiquitous p-conjugated materials used in organic photovoltaics and organic field effect transistors. These widely used materials possess desirable tunable optoelectronic properties which include excellent charge transport, broad optical absorptions, and high polarizability. Kumada catalyst transfer polymerization (KCTP) is a widely used method to obtain p-conjugated polymers. This polymerization method has been extensively studied, and many improvements have been made to modify the rates of polymerization to achieve better control. Ni(0) diffusion and disproportionation are side reactions in KCTP that can potentially reduce its living behavior by creating chain-transfer and terminations.

A "walking" process of Ni catalysts during Kumada catalyst-transfer polycondensation along polymerizing poly(3-hexylthiophene), P3HT, chains was investigated. To simplify polymer end group identifications, a compound Br-C(6)H(4)-Ni(dppe)-Br was prepared and used as an externally addable initiator. Normally, aryl moieties present in initiators incorporate into the structure of the resulting P3HT as the starting groups. We demonstrate that due to the presence of the C-Br group located in the para-position to the Ni substituent of the initiator, two different polymeric products are formed. One of them is the "normal" product, that is, P3HT with a para-bromophenyl end group, whereas another one has the phenyl ring inside the P3HT chain. The content of the product with the internal phenyl ring increases with the increase of the polymerization degree. Control experiments demonstrated that no intermolecular catalyst transfer takes place in the conditions used. Such results suggest that catalytic Ni(0) species are able to walk along the polymerizing chain containing many tens of thienyl rings up to the opposite end and can initiate polymerization there. Numerical analysis of a random hopping model was undertaken, which revealed that a combination of a random catalyst walking along the chain and a "sticking effect" at the end groups is operative in Kumada catalyst-transfer polycondensation.