Genetic Algorithm–Optimized PID Control for Thermal Control Systems in Industrial Furnaces

One of the key drivers in gaining the cost-effective, reliable and low-downtime Operation system for major Oil Fields is implementation of Water Injection System (WIS) with capability of online-automated regulation and control. This Paper outlines an application of Proportional, Integral, Derivative (PID) control loop algorithm for Decentralized WIS (with direct injection from Water Source wells to Injection wells by means of high capacity ESP's) used in West Qurna-2 oilfield located in Iraq, operated by LUKOIL. PID control loop algorithm has being used in the industry for the years, but not commonly applied as integral component of Water Injection System allowing to maintain optimal equipment modes. Such limited PID deployment is explained by complexity of operational parameters synchronizing for every Water Injection System component. The decentralized Water Injection System at the West Qurna 2 project is common and united pipeline system for every WellPad that provides water transfer from Water source wells (3-5 wells per WellPad) to injection wells (3-6 wells per WellPad) with line pressure of 70-130 Barg by means of high-capacity ESP equipped with VSD. Water injection process is regulated by controlling both the conventional ESP parameters (frequency, flow rate, motor current and load, Intake and discharge pressures), line pressure, required injection rate by means of flow control valves, and implemented PID control loop algorithm. This paper discusses the techniques of PID control loop algorithm application as the tool for: –Pipeline protection against high pressure without full shutdown of water injection process and–ESP automated regulation to ensure operation inside Recommended Operated Range (ROR) and smoothening of ESP mode when any changes in the system happen (i.e. shutdown of other water source well ESP's at the same WellPad or shutdown of injection well) with immediate feedback to Operator Control Room. Implemented approach allows to decrease number of ESP shutdowns and avoid high jumping of ESP loads that consequently leads to maximizing of ESP run life. Comparative examples and case studies of submersible equipment operation results before and after the application of PID regulation are specified. Mainly by implementing PID regulation and control stable and smooth operation of equipment and ESP's used for WIS (direct injection from Water Source Well to Injection Well) has been achieved. New approach for PID application as a tool for pipeline overpressure protection has been formed, which allowed to reduce Capital Expenses for the WIS construction works. Specified case can be used as example for further development and projects in the oil and gas industry.

The steam turbine control system is strongly non-linear in all operating conditions. Proportional-Integral-Derivative (PID) controller that is currently used in control systems of many types of equipment is not considered highly precision for turbine speed control system. A fine tuning of the PID controller by some optimization technique is a desired objective to maintain the precise speed of the turbine in a wide range of operating conditions. This Paper evaluates the feasibility of the use of Particle Swarm Optimization (PSO) method for determining the optimal Proportional-Integral-Derivative (PID) controller parameters for steam turbine control. The turbine speed control is modelled in SimulinkTM with PID controller and the PSO algorithm is implemented in MATLAB to optimize the PID function. The PSO optimization technique is also compared with Genetic Algorithm (GA) and it is validated that PSO based controller is more efficient in reducing the steady-states error; settling time, rise time, and overshoot limit in speed control of the steam turbine control.

Introduction. In an electrical power system, the output of the synchronous generators varies due to disturbances or sudden load changes. These variations in output severely affect power system stability and power quality. The synchronous generator is equipped with an automatic voltage regulator to maintain its terminal voltage at rated voltage. Several control techniques utilized to improve the response of the automatic voltage regulator system, however, proportional integral derivative (PID) controller is the most frequently used controller but its parameters require optimization. Novelty. In this paper, the chaotic sequence based on the logistic map is hybridized with particle swarm optimization to find the optimal parameters of the PID for the automatic voltage regulator system. The logistic map chaotic sequence-based initialization and global best selection enable the algorithm to escape from local minima stagnation and improve its convergence rate resulting in best optimal parameters. Purpose. The main objective of the proposed approach is to improve the transient response of the automatic voltage regulator system by minimizing the maximum overshoot, settling time, rise time, and peak time values of the terminal voltage, and eliminating the steady-state error. Methods. In the process of parameter tuning, the Chaotic particle swarm optimization technique was run several times through the proposed hybrid objective function, which accommodates the advantages of the two most commonly used objective functions with a minimum number of iterations, and an optimal PID gain value was found. The proposed algorithm is compared with current metaheuristic algorithms including conventional particle swarm optimization, improved kidney algorithm, and others. Results. For performance evaluation, the characteristics of the integral of time multiplied squared error and Zwe-Lee Gaing objective functions are combined. Furthermore, the time-domain analysis, frequency-domain analysis, and robustness analysis are carried out to show the better performance of the proposed algorithm. The result shows that automatic voltage regulator tuned with the chaotic particle swarm optimization based PID yield improvement in overshoot, settling time, and function value of 14.41 %, 37.91 %, 1.73 % over recently proposed IKA, and 43.55 %, 44.5 %, 16.67 % over conventional particle swarm optimization algorithms. The improvement in transient response further improves the automatic voltage regulator system stability for electrical power systems.

Proportional-Integral-Derivate (PID) controllers are widely used in industry because of their remarkable efficiency, simple structure and robust performance for a wide range of applications. Parameters tuning (Kp,Ki,Kd) of PID controller is necessary to satisfy the operation of the system. But many tuning methods such as Ziegler-Nichols methods do not work so perfectly as it is expected. Such methods have many disadvantages such as lack of precision, long run time and lack of stability. Therefore, Particle Swarm Optimization (PSO) algorithm and Genetic Algorithm (GA) are applied to system in order to optimize the PID controller parameters and improve the performance of PID controller system. The simulation results show that the PSO method is more effective in improving the step response characteristics such as: overshoot, rise time and settling time.

Desalination plants have an important concern regarding controlling the permeate flow rate and pH during operability. This paper proposes the proportional integral derivative (PID) control design using modified Particle Swarm Optimization (PSO) techniques called autonomous groups PSO (AGPSO) in the two-input two-output (TITO) RO desalination plant to control the permeate flow rate and pH. Here, three different versions (AGPSO1, AGPSO2, and AGPSO3) of the AGPSO algorithm are utilized to design PID control for the same TITO plant. In addition, an integral time absolute error (<inline-formula> <tex-math notation="LaTeX">$J_{\mathrm {ITAE}}$ </tex-math></inline-formula>) based objective function is utilized to design a PID controller. The simulation results suggest that the proposed controller designs are flexible, self-tuning, and have stable characteristics, while the AGPSO3-PID control design attained a robust design for optimum tuning compared to existing improved grey wolf optimization PID (IGWO-PID) and other versions of AGPSO based PIDs (AGPSO1-PID, AGPSO2-PID). The design of AGPSO-PID achieved a minimum objective function than existing IGWO-PID and other versions of AGPSO based PIDs &#x007B;AGPSO1-PID, AGPSO2-PID&#x007D;. Finally, the proposed controller designs outperform the existing IGWO-PID design in literature in terms of control performance, demonstrating a precise control for and the improvement of plant performance.

Direct Current (DC) motors are extensively used in various applications due to their versatile and precise control capabilities. However, they face operational challenges such as speed instability and sensitivity to load variations and external disturbances. This study compares the performance of several advanced control methods—Proportional Integral Derivative (PID), Fractional Order PID (FOPID), Integral State Feedback (ISF), Sliding Mode Control (SMC), and Fuzzy Logic Controller (FLC) for DC motor control. Particle Swarm Optimization (PSO) is employed to optimize the tuning parameters of PID, FOPID, ISF, and SMC controllers, while FLC is implemented without optimization. The simulation results indicate that the PSO-FOPID controller exhibits the best overall performance, characterized by the fastest rise and settling times and the lowest ITSE, despite a minor overshoot. The PSO-PID controller also performs well, with fast response times, although it is less efficient in terms of settling time and ITSE compared to PSO-FOPID. The OBL/HGSO-PID controller, while stable and overshoot-free, has a slower response. The PSO-ISF controller shows the highest stability with the lowest SSE values, making it suitable for applications requiring high stability. The PSO-SMC controller demonstrates good stability but is slightly slower than PSO-ISF. The FLC controller, however, performs the worst, with significant overshoot and long recovery times, making it unsuitable for fast and precise control applications. The robustness analysis under varying motor parameters further confirms the superiority of the PSO-FOPID controller, which outperforms OBL/HGSO and OBL-MRFO-SA optimizations across both PID and FOPID controllers, making it the most effective solution for applications requiring high precision and rapid response.

Proportional Integral Derivative (PID) controller is commonly used in process control systems. Tuning PID controller parameters are a very challenging problem to improve performance and stability of a process. This paper presents a novel method for PID controller tuning problem using Linearized Biogeography-Based Optimization (LBBO) algorithm. Biogeography-Based Optimization (BBO) is an evolutionary optimization algorithm based on mathematical model of Biogeography, it permits of sharing the features among candidate solutions (habitats) represented by emigration and immigration. By using Matlab/Simulink and the squared error integral criterion as objective function. The algorithm is applied to benchmarks functions optimization design, and is then compared with Particle Swarm Optimization (PSO), BBO, and Modified Biogeography-Based Optimization (MBBO). Simulation results shown that the LBBO is an effective tuning method and has better performance compared with PSO, BBO, and MBBO.

This paper presents a comparison of optimization for vehicle steering controls system simulation using several Artificial Intelligence (AI) for optimizing Proportional Integral Derivative (PID) control parameters to suppress errors on lateral motion and the yaw motion of vehicles. This paper compares five kinds of tuning methods of parameter for PID controller, among other are Firefly Algorithm (FA), Particle Swarm Optimization (PSO), Ant Colony Optimization (ACO), Bat Algorithm (BA) and Imperialist Competitive Algorithm (ICA). The vehicles are represented in the model vehicle with 10 degrees of Freedom of vehicle dynamics system. The simulation results show that the PID control tuned by AI in the vehicle steering control system can adjust the plant output to the desired trajectory so that the stability of the vehicle is maintained. Vehicle yaw error and lateral error can be reduced by using ICA to determine PID parameter. The main advantage of proposed optimization is faster and more accurate compared with PID controller. So the error of the controller is reduced too. The results obtained are of vehicle motion can be maintained in accordance with the desired trajectory with smaller error and was able to achieve higher speeds than with the control system using optimized without parameters. This paper only deals with software simulation to proof the effect of AI optimization. The hardware implementation will be investigated in the next future.

ABSTRACTFuzzy logic control is the most common method utilized to tune proportional integral derivative (PID) controller parameters online. However, proportional integral derivative controllers often perform poorly in the control of nonlinear and/or complicated systems, such as direct current motors, where the model parameters are not exactly known if the scaling factors are not properly selected besides the membership function and rule sets in a fuzzy logic controller design. Finding the most suitable scaling factors for complex systems where the model parameters are not exactly known or nonlinear systems is a challenging task. Furthermore, traditional trial and error techniques of determining appropriate scaling factors are experience based, time consuming, and may not always provide optimal response. In this paper, a particle swarm optimization algorithm is suggested for optimizing the input and output gains of the fuzzy PID controller. The robustness and effectiveness of the suggested controller was validated using MATLAB/Simulink. The performance of the suggested controller is compared with the Ziegler Nichols and Particle Swarm Optimization Algorithm tuned PIDs, and fuzzy PID controllers. The simulation result show that the fuzzy PID controller whose scaling factor was tuned using particle swarm optimization outperforms the other controllers in avoiding disturbance and has a better trajectory tracking capability.

A novel performance criterion approach to optimum design of PID controller using cuckoo search algorithm for AVR system

Dual Beetle Antennae Search system for optimal planning and robust control of 5-link biped robots

The aim of this research is to develop PID (proportional integral derivative) controllers for a variable load two-area intelligent power system (multi-area intelligent power system) in the context of healthcare data analysis. PID controllers are used in the present healthcare business to improve the healthcare industry. It is still debatable how the settings should be changed to create a PID controller that is dependable, adaptable, and effective. In this research, a better PID gain is demonstrated using the particle swarm optimization (PSO) algorithm. The automatic generation control (AGC) for a two-area intelligent power system in healthcare industry has been built using a PID controller and a PSO-based method. To improve frequency response and settling time of healthcare industry equipment in accident and emergency cases (A and E), a PSO-based PID controller generates and transmits the two control signals to the two regions for the algorithm convergence in emergency cases as per MATLAB/Simulink result.

Superheat steam temperature control is critical to the normal and optimal operation of a power plant. Usually, cascade proportional integral derivative (PID) control system is introduced to regulate the superheat temperature with the PID parameters fixed constant. However, Due to the gains and time constants of the controlled plant change significantly with disturbances, the control effects of the conventional PID are not ideal. In this paper, a new adaptive control strategy is proposed to improve conventional superheat steam temperature control. Based on cascade PID control system, recursive least squares (RLS) method is used to identify the plant parameters and then genetic algorithm (GA) is applied to adjust the parameters of the PID controllers. MATLAB simulation investigation indicates that, compared to the parameter fixed PID system, GA-self-tuned adaptive control system is able to reject endogenous and exogenous disturbances more effectively and rapidly, thus has better self-adaptation capability and robustness.

Since chaos systems generally have the intrinsic properties of sensitivity to initial conditions, topological mixing and density of periodic orbits, they may tactfully use the chaotic ergodic orbits to achieve the global optimum or their better approximation to given cost functions with high probability. During the past decade, they have increasingly received much attention from academic community and industry society throughout the world. To improve the performance of particle swarm optimization (PSO), we herein propose a chaotic proportional integral derivative (PID) controlling PSO algorithm by the hybridization of chaotic logistic dynamics and hierarchical inertia weight. The hierarchical inertia weight coefficients are determined in accordance with the present fitness values of the local best positions so as to adaptively expand the particles’ search space. Moreover, the chaotic logistic map is not only used in the substitution of the two random parameters affecting the convergence behavior, but also used in the chaotic local search for the global best position so as to easily avoid the particles’ premature behaviors via the whole search space. Thereafter, the convergent analysis of chaotic PID controlling PSO is under deep investigation. Empirical simulation results demonstrate that compared with other several chaotic PSO algorithms like chaotic PSO with the logistic map, chaotic PSO with the tent map and chaotic catfish PSO with the logistic map, chaotic PID controlling PSO exhibits much better search efficiency and quality when solving the optimization problems. Additionally, the parameter estimation of a nonlinear dynamic system also further clarifies its superiority to chaotic catfish PSO, genetic algorithm (GA) and PSO.

The increasing use of battery-powered electronic devices necessitates efficient and fast charging solutions. This research aims to optimize battery charging at a charging station using the Maximum Power Point Tracking (MPPT) method integrated with Proportional Integral Derivative (PID) control. This method is chosen to address overshoot issues and speed up the stabilization process. The study begins with a literature review to understand the basic theory of MPPT optimization and PID control. Subsequently, hardware and software for the battery charging station were designed and developed. An Arduino ATMega328 microcontroller was used as the main controller, with an LCD to display charging information. Tests were conducted on 12V batteries with capacities of 5Ah and 9Ah. The results showed that using PID control in MPPT optimization successfully increased battery charging efficiency. The fastest charging duration was achieved for a 12V 5Ah battery with parameters Kp=6, Ki=9, and Kd=4, where the battery was fully charged in 19 minutes, and for a 12V 9Ah battery with parameters Kp=5, Ki=3, Kd=1, where the battery was fully charged in 27 minutes. Conversely, the longest charging duration occurred for a 12V 5Ah battery with parameters Kp=5, Ki=3, Kd=1, where the battery was fully charged in 34 minutes, and for a 12V 9Ah battery with parameters Kp=2, Ki=5, Kd=1, with a charging time of 38 minutes. The designed system was able to reduce input current and increase input voltage to reach the 14.5V set point, ensuring that there was no excessive voltage and current that could prolong battery life. This research demonstrates that the PID method in MPPT optimization is effective in accelerating and optimizing battery charging. Future research is expected to further develop this method to improve battery charging efficiency and duration. Keywords: MPPT, PID, Optimization, Battery Charger, Optimal, PWM ABSTRAK Penggunaan perangkat elektronik yang bertenaga baterai semakin meningkat memerlukan solusi pengisian yang efisien dan cepat. Penelitian ini bertujuan untuk mengoptimalkan pengisian baterai pada stasiun pengisian dengan menggunakan metode Maximum Power Point Tracking (MPPT) yang diintegrasikan dengan kontrol Proportional Integral Derivative (PID). Metode ini dipilih untuk mengatasi masalah overshoot dan mempercepat waktu menuju keadaan stabil. Penelitian dimulai dengan studi literatur untuk memahami teori dasar optimasi MPPT dan kontrol PID. Selanjutnya dirancang dan dibuat perangkat keras serta perangkat lunak untuk stasiun pengisian baterai. Mikrokontroler Arduino ATMega328 digunakan sebagai pengendali utama dengan LCD untuk menampilkan informasi pengisian. Pengujian dilakukan pada baterai aki 12V dengan kapasitas 5Ah dan 9Ah. Hasil pengujian menunjukkan bahwa penggunaan kontrol PID pada optimasi MPPT berhasil meningkatkan efisiensi pengisian baterai. Durasi pengisian yang paling cepat dicapai baterai 12V 5ah dengan parameter Kp=6 Ki=9 dan Kd=4 dimana baterai terisi penuh dalam waktu 19 menit dan baterai 12V 9ah dengan parameter Kp=5, Ki=3, Kd=1 dimana baterai terisi penuh dalam waktu 27 menit. Sebaliknya durasi pengisian terlama terjadi pada baterai 12V 5ah dengan parameter Kp=5, Ki=3, Kd=1 baterai terisi penuh dalam waktu 34 menit dan baterai 12V 9ah dengan parameter Kp=2 Ki=5, Kd=1 dengan waktu pengisian 38 menit. Sistem yang dirancang mampu mengurangi arus input dan meningkatkan tegangan input untuk mencapai set point 14.5V menjaga agar tidak terjadi tegangan dan arus berlebih yang dapat memperpanjang umur baterai. Penelitian ini menunjukkan bahwa metode PID pada optimasi MPPT efektif dalam mempercepat dan mengoptimalkan pengisian baterai. Penelitian selanjutnya diharapkan dapat mengembangkan lebih lanjut metode ini untuk meningkatkan efisiensi dan durasi pengisian baterai. Kata kunci: MPPT, PID, Optimasi, Charger Baterai, Optimal, PWM