- Conference Article
- 10.1115/pvp2023-107187
Application of Dynamic RBI and IOW Technology in Crude Distillation Unit
- Jul 16, 2023
- Juanbo Liu + 7 more +7
Crude distillation unit (CDU) generally exists severe corrosion. Risk-based inspection (RBI) technology can effectively assess risk of stationary equipment in petrochemical industry. Meanwhile, integrity operating window (IOW) can effectively control risk by establishing standard and critical limits. Limited of data integrated analysis and the complexity of interfaces connecting in different systems, current risk assessment of complete sets of equipment mainly adopted static method. API 584-2021describes the IOW parameters of the crude distillation unit, but there are few reports about how to apply the dynamic RBI and IOW in the field engineering to achieve real-time risk assessment and warning control of the safety operation boundary. Combining RBI and IOW technology, we recently developed a dynamic risk assessment and IOW warning system by interacting three types dynamic interface data, i.e., medium composition in laboratory information management system (LIMS), real-time process operation parameters in distributed control system (DCS) and equipment thickness in corrosion monitoring system (CMS). The developed system was further applied to the crude distillation unit. Taking three typical corrosion circuits of crude oil circuit before desalting, atmospheric tower overhead circuit and second-line circuit of vacuum tower as examples, the variation of dynamic indicators and risk were investigated. Firstly, the damage modes were analyzed according to API 581 and GB/T 30579. And then the monitoring points including medium compositions, process operation parameters and wall thickness were respectively established by analyzing the corresponding data in LIMS, DCS and CMS. Thus, the risk results will update dynamically with the variations of abovementioned data. Based on dynamic risk results, the critical IOW operation boundaries in typical circuits were also displayed. This research will facilitate grasping the equipment risk state in real-time with dynamic RBI technology while ensuring the equipment steady operation by IOW warning technology.
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