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  • https://doi.org/10.1109/iciis69028.2026.11450878Copy DOI Icon

LSTM-Based Fault Diagnosis for Industrial Blast Freezers Using Multisensor Time-Series Data

  • Jan 16, 2026
  • Balakrishnan Tharish +3 more
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Abstract

This paper presents a predictive maintenance system for commercial blast freezers using custom IoT sensors and deep learning. The system employs ESP32-based data collection devices to monitor three-phase current, multi-axis vibration (X, Y, Z), and thermal data from blast freezer compressors over five months. Custom hardware was designed with weatherproof enclosures for industrial deployment. Data preprocessing included temporal synchronization, normalization, and balanced dataset preparation. Long Short-Term Memory (LSTM) neural networks were implemented to predict equipment health by learning from time-series sensor patterns. The LSTM models achieved exceptional accuracy, with 99% for current prediction, 98.9% for temperature, and 98.5% for vibration monitoring. Comparative evaluation against Support Vector Machine (SVM), K-Nearest Neighbors (KNN), and Temporal Convolutional Networks (TCN) confirmed LSTM's superior performance in handling sequential data and temporal dependencies. The system includes a real-time web dashboard for equipment monitoring and predictive alerts, enabling proactive maintenance decisions and reducing unplanned downtime.

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