Modular Differential Power Processing Architecture Utilizing Isolated Bus to Virtually Unify Photovoltaic Panel Characteristics in Large-Scale Systems

Partial shading on a photovoltaic string consisting of multiple panels triggers a significant reduction in energy yield. Various kinds of differential power processing (DPP) converters have been proposed to prevent the partial shading issues. However, if DPP converters unnecessarily operate under unshaded conditions, no-load losses lower the system efficiency. Meanwhile, in case of short-circuit fault of panels, DPP converters might be destroyed due to over-current. Previous works have proposed DPP resonant converters that realize inherent over-current protection capability in discontinuous conduction mode (DCM). However, the peak currents in DCM tend to be large, resulting in increased conduction losses. This paper proposes a novel control algorithm for the DPP resonant converter to detect partial shading and short-circuit faults. The DPP converter is disabled under unshaded conditions and operates in DCM under short-circuit fault conditions. Experimental results demonstrated the energy yield enhancement under shading conditions and over-current protection capability under short-circuit fault.

Partial shading affects the energy harvested from photovoltaic (PV) modules, leading to a mismatch in PV systems and causing energy losses. For this purpose, differential power processing (DPP) converters are the emerging power electronic-based topologies used to address the mismatch issues. Normally, PV modules are connected in series and DPP converters are used to extract the power from these PV modules by only processing the fraction of power called mismatched power. In this work, a switched-capacitor-inductor (SCL)-based DPP converter is presented, which mitigates the non-ideal conditions in solar PV systems. A proposed SCL-based DPP technique utilizes a simple control strategy to extract the maximum power from the partially shaded PV modules by only processing a fraction of the power. Furthermore, an operational principle and loss analysis for the proposed converter is presented. The proposed topology is examined and compared with the traditional bypass diode technique through simulations and experimental tests. The efficiency of the proposed DPP is validated by the experiment and simulation. The results demonstrate the performance in terms of higher energy yield without bypassing the low-producing PV module by using a simple control. The results indicate that achieved efficiency is higher than 98% under severe mismatch (higher than 50%).

Various kinds of differential power processing (DPP) converters have been developed to improve the energy yield of partially-shaded photovoltaic (PV) panels by precluding partial shading issues, such as the reduction in power generation and the occurrence of multiple maximum power points. Meanwhile, PV systems require fault diagnosis tools to detect premature deterioration and malfunctions that lead to a reduction in power generation of the system as a whole and, in the worst case, hazardous situations, such as a fire. This article proposes a novel DPP converter as well as an electrical diagnosis technique using the DPP converter. The proposed DPP converter not only addresses the partial shading issues but also provides the electrical diagnosis capability. In the diagnosis mode, the DPP converter injects ac currents to a panel, and an ac impedance of the panel can be calculated from the voltage response to the injected ac currents. The detailed operation analysis and experimental verification tests using a prototype were performed. The results demonstrated the improved power yield from partially shaded PV panels and the electrical diagnosis capability of the proposed DPP converter.

Fault-tolerant strategy without redundant switches for PV systems based on differential power processing converters

Differential power processing (DPP) is a power electronics system architecture that configures dc–dc converters in parallel with the PV string to improve its power yield. The parallel nature of the DPP architecture brings a number of benefits, such as low converter power rating and low power losses, all of which make DPP especially suitable for submodule-level maximum power point tracking (MPPT). Meanwhile, microinverters typically perform only module-level MPPT and do not address power losses due to uncompensated submodule mismatch. In this paper, we introduce DPP converters into a microinverter system to improve its energy capture by recovering power losses due to submodule mismatch. The control method to interface DPP converters with a microinverter for submodule MPPT is presented and the tradeoff between tracking accuracy and control overhead is analyzed. A small-footprint DPP converter is designed. A digitally assisted windowed sensing technique is also implemented to address the challenge of precise current sensing. Altogether, the proposed solution seamlessly integrates DPP into the existing microinverter design. To demonstrate the effectiveness of the proposed solution, a hardware prototype has been built and tested with an off-the-shelf commercial microinverter. The improvement in energy capture with DPP converters has been experimentally verified.

Differential power processing (DPP) architectures employ distributed, low power processing, submodule-integrated converters to mitigate mismatches in photovoltaic (PV) power systems, while introducing no insertion losses. This paper evaluates the effects of the simple voltage-balancing DPP control approach on the submodule-level maximum power point (MPP) efficiency. It is shown that the submodule MPP efficiency of voltage-balancing DPP converters exceeds 98% in the presence of worst-case MPP voltage variations due to irradiance or temperature mismatches. Furthermore, the effects of reduced converter power rating in the isolated-port DPP architecture are investigated by long-term, high-granularity simulations of five representative PV system scenarios. For partially shaded systems, it is shown that the isolated-port DPP architecture offers about two times larger energy yield improvements compared to full power processing (FPP) module-level converters, and that it outperforms module-level FPP approaches even when the power rating of DPP converters is only 20-30% of the PV system peak power. In the cases of aging-related mismatches, more than 90% of the energy yield improvements are obtained with DPP converters rated at only 10% of the PV peak power.

Analysis of the PV-to-PV architecture with a bidirectional Buck-Boost converter under shading conditions

Strings of series connected Photovoltaic (PV) elements suffer from severe power reduction when mismatch between PV elements occurs. Differential power processing (DPP) is used in PV systems to minimize energy conversion losses while optimizing the PV power during mismatch. One way to implement DPP is using the PV-bus DPP architecture where each DPP converter is connected between a PV element and the collective bus. The total processed power in PV-bus system depends on the substring current which is the output current of PV elements. Analytically, there is a unique operating point for this current to minimize the losses and achieve least processed power (LPP) through all DPP converters. This work represents a new methodology to control the substring current for achieving LPP in DPP system using minimum energy conversion stages. Different mismatch levels are analyzed to show that the proposed system can reach LPP resulting in a huge reduction in the processed power.

Partial shading on a photovoltaic (PV) panel is well known to trigger not only significantly reduced power generation but also the occurrence of multiple maximum power points (MPPs). Various kinds of differential power processing (DPP) converters have been proposed and developed to address partial shading issues. Meanwhile, power generation of PV panels substantially decreases as panels deteriorate due to damage, and therefore, PV panels are desirably diagnosed for early detection of degradation and malfunctions. In recent years, autonomous electrical diagnosis techniques based on ac impedance measurement are considered as a promising solution, but conventional electrical diagnosis techniques require expensive instruments. This paper proposes a DPP converter as well as an electrical diagnosis technique using the DPP converter. The proposed DPP converter not only preclude the partial shading issues but also offer the electrical diagnosis capability based on ac impedance measurement. The operation analysis and experimental verification tests using a prototype of the proposed DPP converter were performed. The results demonstrated the improved power yield from partially shaded PV panels and the electrical diagnosis capability of the proposed DPP converter.

Conventional microinverter or module-integrated converter (MIC)-based photovoltaic (PV) systems are prone to be complex and costly because each MIC requires not only a boost converter to bridge a huge voltage gap between a PV panel and grid but also desirably a differential power processing (DPP) converter to preclude partial shading issues. This paper proposes a novel MIC based on cascaded quasi-Z-source inverters (qZSIs) with DPP capability. A traditional qZSI and voltage multiplier (VM)-based DPP converter are integrated into a single unit with sharing active switches and magnetic components, achieving system- and circuit-level simplifications. In addition, a novel control strategy utilizing two control freedoms of shoot-through duty cycle $d_{st}$ and modulation index M to simultaneously perform maximum power point tracking (MPPT) and DPP function, respectively, is also presented. A 150 W prototype for a standard PV panel consisting of three substrings is built, and experimental tests are performed emulating partial shading conditions. The results demonstrate that the proposed integrated qZSI could perform MPPT with satisfactory preventing partial shading issues while generating ac voltage at the inverter output.

Differential power processing (DPP) module integrated converters are developed to mitigate the effects of the mismatch losses in series connected photovoltaic (PV) strings. This paper focuses on the configurations used in various DPP converter topologies by categorizing them into two main classifications: 1) Maximum power point tracking configurations and 2) voltage balancing configurations. The implementation of different control approaches on the DPP configurations is discussed and the components sizing used in the different DPP topologies are driven under different mismatching scenarios. Experimental results are presented for the ladder configuration to illustrate the need for developing new DPP configurations.

Partial shading in series-connected photovoltaic (PV) systems poses a significant challenge as it considerably restricts the system’s output power and has a notable impact on the overall efficiency. Differential power processing (DPP) has emerged as a widely employed solution to mitigate this effect. However, implementing DPP architectures introduces challenges such as system cost, reliability, control implementation, and modularity. This research proposes a simplified voltage equalization (VE) algorithm, executed on a low-cost and modular DPP architecture using bi-directional flyback converters. Notably, under light and moderate partial shading conditions, the PV system’s output power exhibits a significant increase compared to the traditional string configuration with bypass diodes. To further optimize the system performance, a methodology adapted to the VE algorithm is suggested, minimizing the processed power while increasing overall efficiency. The proposed solutions have undergone rigorous testing through simulations and experiments. The results validate that, under moderate shading conditions, the system efficiency reaches approximately 90%.

The PV cell connected in series experience several addressable problems which reduce the efficiency of power output in the solar system. Some of the serious issues are mismatching, shading issues, generation of ‘hot spot’, dust, and obstacles over the panel, solar charge controller design. This problem of overall decreased output power could be improved by introducing the converter design technique of differential power processing. DPP architecture achieves high system efficiency by processing the fraction of total power. This report is mainly focused on the home rooftop solar panel requirements, irradiance obstacles on the solar panel, factors affecting the efficiency of the solar panel system, and converter design for wearable PV application. PV cells can be used for wearable PV applications where fluctuation in illumination is observed. With the help of DPP technique, the MPPT for each cell is traced and the cell operates around that point. The DPP converter design is controlled with the help of the DC-DC controller design which is discussed in the report.

In photovoltaic (PV) strings based on series-connected PV modules, mismatches among the modules due to partial shading will cause power loss either due to series connection constraint or bypass diodes. This paper proposes a new distributed maximum power point tracking (DMPPT) scheme using multiwinding forward-based converter, which acts as a current balancing differential power processing converter. The converter is configured in the way that each converter port is connected in parallel with individual PV module to enable module-level maximum power extraction. The proposed architecture operates in two modes: local maximum power point tracking (MPPT) mode and current balancing mode. The new maximum power points (MPPs) at module levels are tracked in a local MPPT mode and then dispatched to start current balancing mode of operation. In the current balancing mode, this paper proposes a simple control approach to maximize the output power from partially shaded PV string by maintaining an effective MPPT at module levels and directly transferring the compensation currents toward the shaded modules from modules under normal conditions without any intermediary. The proposed DMPPT scheme is validated by the simulation and experimental results. The results show that using the proposed scheme, the system efficiency is significantly improved compared to other existing topologies.

Submodule mismatch has become the major cause of losses in the photovoltaic (PV) power generation system, which has been an important factor restricting the development of PV technology. Differential power processing (DPP) architecture is increasingly employed in PV distributed MPPT (DMPPT) due to its low processed power. In order to improve the PV utilization efficiency, minimize the power loss and reduce the system cost, a novel scheme based on DPP is introduced in this article. The proposed DPP converter is composed of multiple buck-boost choppers, and a multidimensional perturb and observe (MPO) algorithm is proposed to achieve true DMPPT through correcting the voltage of each submodule to its voltage at the maximum power point by using a single current sensor. A prototype with multiple buck-boost choppers for 36 V/200 W PV module is designed and built to verify the operating principle and evaluate the performance of the proposed DPP converter and DMPPT strategy, and the experimental results show that the prototype is low-cost and effectively improves system efficiency.