Modular, Underactuated Anthropomorphic Robot Hand with Flexible Fingers and Twisted String Actuators

Actuators with adjustable transmission ratios are required in a variety of robotics and automation applications, spanning from human assistive devices and mobile robots to general manipulators. Most existing self-adjustable actuators are bulky and mechanically complex, which often makes their implementation challenging. In this work, we propose a novel passively-adjustable transmission mechanism based on a twisted string actuator. Twisted string actuator is a light, cheap, and mechanically simple actuator, in which twisted strings contract as a result of twisting and therefore act as a translational gear. If one introduces a physical offset between the twisted strings, this changes a ratio between the speed and output force provided by actuator. This work introduces a kinematical model of such actuator for the configuration when a physical offset between the strings is present. In order to experimentally verify the proposed mathematical model, we designed and manufactured a twisted string actuator with variable offsets between the strings. Additionally, in this paper we also propose an idea for passively adjustable gear, controlled by twisted string actuator according to the proposed kinematical model. The main advantages of the proposed passively adjustable gear are its light weight, compliancy and mechanical simplicity, which make it attractive for implementaion in various areas of haptics, teleoperation, wearable and lightweight robotics.

This paper introduces an anthropomorphic robot hand that has variable grasping stiffness to unknown objects without damage. The robot hand has four fingers, 13 DoFs (Degrees of Freedom) with three SEA (Series Elastic Actuator) modules in the index, middle, and ring finger. The performance for broader grasping stiffness using variable impedance control based on the parameter update block and the procedure of grasping capability evaluations of the robot hand are explained. The robot finger modules are constructed with a thumb, index, middle, and ring finger to complete the anthropomorphic type robot hand. The robot finger module has three DoFs and functions as one actuator based on an under-actuated mechanism. Additionally, external force measurement is possible in the fingertip force sensor and SEA (Series Elastic Actuator) module. For the variable impedance control implementation, a parameter update block is added to adjust the desired impedance parameter. To implement the parameter update block, we define and evaluate the correlation equation between the fingertip force, shore hardness, and damping ratio.

Abstract: Providing a robotic system with dexterous skills and autonomous capabilities is a key challenge in the field of humanoid robotics, particularly in areas such as industrial manufacturing, prosthetics, and orthopaedic rehabilitation. Providing such a system would be extremely useful in these areas. In order for its functionality to be fully realised, a multifingered robotic hand calls on a significantly higher level of actuation and transmission systems. Under actuation techniques provide the impression of being a workable solution for achieving high degrees of dexterity in robotic hands without the need for more complex mechanical design. One of the most defining characteristics of an under-actuated robotic hand is that the needed number of actuators to control the hand is fewer in number than the degree of freedom that the hand possesses. When compared to a fully actuated version of the same hand, an identical hand with under actuation offers a considerable reduction in the complexity of the control system and a large cost savings. The current study proposes the design and kinematic analysis of an anthropomorphic five-finger robotic hand. Four of the fingers and the thumb are under-actuated, and the hand has twenty-one degrees of freedom and twelve degrees of actuation.

Our paper proposes a tendon-driven robotic finger based on an anatomical model of a human finger and a suitable method for its analysis. Our study aims to realize an anthropomorphic robotic hand that has the same characteristics and dexterity as that of a human hand, and it also aims to identify the advantages of the human musculoskeletal structure for application to the design and control of robot manipulators. When designing an anthropomorphic robotic hand, several devices are required to apply the human finger structure to a tendon-driven robotic finger. Reasons for this include that one of the human finger muscles, namely, the lumbrical muscle, is situated between tendons, which is an unfavorable configuration for the tendon-driven mechanism. Second, unlike a standard pulley used in a tendon-driven mechanism, some moment arms of the human finger change nonlinearly according to the joint angle. In our robotic finger design, we address these difficulties by rearranging its tendons and develop a mechanism to change the moment arm. We also propose a method to analyze and control this robotic fingers coordinating joints using non-stretch branching tendons based on the human extensor mechanism with a virtual tendon Jacobian matrix and the advantage is that this constraint virtually reduces the degrees-of-freedom (DOF) of the mechanism. Further, we build a prototype to confirm its motion using this method. In addition, we show that the state with the reduced DOF can be lost by external forces acting on the mechanism, and this condition can be changed manually by adjusting the tendon forces. This makes it possible to control the virtual DOFs to satisfy the requirements of the task. Finally, we discuss the benefits from anthropomorphic structures including the tendon arrangement, which mimic the human lumbrical muscle, and the above mentioned mechanism with non-linear moment arms from the perspective that there are two states of DOFs. These insights may provide new perspectives in the design of robotic hands.

This paper presents the design and experimental validation of an anthropomorphic underactuated robotic hand with 15 degrees of freedom and a single actuator. First, the force transmission design of underactuated fingers is revisited. An optimal geometry of the tendon-driven fingers is then obtained. Then, underactuation between the fingers is addressed using differential mechanisms. Tendon routings are proposed and verified experimentally. Finally, a prototype of a 15-degree-of-freedom hand is built and tested. The results demonstrate the feasibility of a humanoid hand with many degrees of freedom and one single degree of actuation.

In this study, a Crossed Flexural Hinge (CFH) structure was used for the design of a humanoid robot hand that can absorb any abrupt external force and that has a large payload, giving it the advantages of both rigid and compliant robots. Structural problems were identified through a 6 × 6 stiffness matrix to analyze whether CFH is suitable for use as an anthropomorphic robot hand. To reinforce the weak stiffness, a paired CFH (p-CFH) structure was proposed for the robot hand joints. In addition, it was verified through theoretical and experimental methods that p-CFH has superior stiffness characteristics compared to conventional CFH. When designing the anthropomorphic robot hand, p-CFH was appropriately deformed and applied. Using an underactuated wire mechanism suitable for the structure of the robot hand, it was possible to grasp objects of various shapes in a shape-adaptive manner. It was confirmed that the final anthropomorphic robot hand was able to stably hold an object of an unspecified shape without precisely controlling the motor. And the robot hand can also hold a heavy object due to the increased rigidity of the p-CFH. In addition, by conducting the qualitative impact test in which the robot was subjected to an impact in an arbitrary direction, it was confirmed that the robot, due to compliance of the joints, can absorb impact without incurring damage. Finally, a quantitative impact test was conducted in all directions, and the shock absorbing capability of anthropomorphic robot hand was verified through numerical comparison with the control model.

With demographic change driving the demand for robotic assistance in complex grasping tasks, robot hands are emerging as a promising solution. However, the growing interest in anthropomorphic robot hands is difficult to address: The complex and multifaceted mechanical design creates high entry hurdles for new designers. This slows the growth in the number of experts and complicates finding relevant information, even for experienced designers. This is particularly evident in the conceptual design phase, when determining joint configuration, their coordination, and relative allocation. Guidance in the form of a knowledge-based design assistance system could address these problems by automating the decision-making parts of the design process, presenting solutions with reference to literature and offering recommendations for the conceptual design. This dissertation addresses the question of how such a guidance can be developed. A hypotheses is formulated and three objectives are pursued to test it: (1) develop a literature-linked knowledge base on joint configuration and coordination of tendon-driven rigid-sequential anthropomorphic robot hands to systematically generate conceptual designs, (2) develop a method to identify optimal designs based on user requirements, and (3) develop an automated evaluation method to select the most suitable design from the generated options. For the first objective, a knowledge base is developed, organizing relevant information into a non-redundant list of 23 fields of interest and 30 principal solutions, each linked to its original references. Arranged in morphological boxes, the knowledge base is applied to a methodically derived joint configuration of the human hand to generate approximately 8.5 billion conceptual designs. For the second, a heuristic is developed to identify Pareto-optimal designs based on desired grasp types (performance) and a choice between dexterity and design simplicity (preference). Suitable joint configurations and coordination strategies, drawn from literature, are ranked according to the user’s preference. For the third, the developed control system evaluates designs using a utility analysis of the principal solutions, with scores adjusted by preference and relevance weights to align with the heuristic. The resulting guidance is implemented as a graphical user interface and verified to replicate the intended recommendations. An example application of the guidance presents, to the best of the author’s knowledge, the first task-based design of an anthropomorphic robot hand with references to original sources. By lowering entry barriers in early-stage anthropomorphic robot hand design, this dissertation lays a foundation for accelerating mechanical and control development, with potential to meet growing demand and reduce costs. It also presents the first framework for task-based robot hand design with meaningful results, despite gaps in the state of the art limiting a full analysis.

We have presented the newly developed anthropomorphic robot hand named the KH Hand type S and its master slave system using the bilateral controller. The use of an elastic body has improved the robot hand in terms of weight, the backlash of the transmission, and friction between the gears. We have demonstrated the expression of the Japanese finger alphabet. We have also shown an experiment of a peg-in-hole task controlled by the bilateral controller. These results indicate that the KH Hand type S has a higher potential than previous robot hands in performing not only hand shape display tasks but also in grasping and manipulating objects in a manner like that of the human hand. In our future work, we are planning to study dexterous grasping and manipulation by the robot.

We discuss a flexible robotic finger design and controller, which is used for a micro flexible robotic finger. In this study, we use piezoelectric bimorph cells for the micro flexible robotic finger's actuators. Another problem is controller design for more precise end point force control of the micro flexible finger. The controller adopted is the PD/PI mixed type fuzzy controller. The controller consists of two parts, one is a PD type fuzzy controller for increasing the rising time response, the other is a PI type fuzzy controller for decreasing the steady-state error.

In this paper, a learning control algorithm for the motion and force of a direct-drive robot, which has a variable table and six degrees of freedom (d. o. f.), is proposed for a task in constrained work space. The five-d. o. f. relative motion of an end effector attached to the wrist of the robot arm and the internal force between the end effector and the table through an object are achieved by utilizing the redundancy to avoid interference with the object. A hybrid controller for an end effector and a position controller for a robot arm are used. Under the over-constrained conditions, which are imposed by the two tasks stated above, a learning control algorithm using neural networks (NN's)is employed to control an end effector with higher priority than the robot arm. The proposed control algorithm is applied to an experiment on the control of both the position of an end effector and the contact force on the surface of the object while avoiding interference with the object. As a result, it has been shown that the trajectories of robot joints can be generated in real-time computation and a high accuracy of the end effector is obtained after the completion of learning. The effectiveness of the proposed control algorithm is demonstrated by the experiment.

Anthropomorphic robot hand has been an interest of researchers to investigate principle and to realize dexterous manipulation. However, designing such a hand had been a challenge due to their large degree of freedom and limited payload. Those challenges result in lack of actuator power, lack of durability, and poor maintainability. To overcome such issues of anthropomorphic robot hand, we proposed novel mechanism of robot hand with detachable passive wire mechanism and hydrostatic actuator cluster. In this paper, basic concept of the proposed hand, hydrostatic actuator and hand development, and basic experiments with the developed hand is explained.

We describe the design of the multi-finger anthropomorphic robotic hand for small-scale industrial applications, called AISRA (Anthropomorphic Interface for Stimulus Robust Applications), which can feel and sense the object that it is holding. The robotic hand was printed using the 3D printer and includes the servo bed for finger movement. The data for object recognition was collected using Leap Motion controller, and Naive Bayes classifier was used for training and classification. We have trained the robotic hand on several monotonous objects used in daily life using supervised machine learning techniques and the gesture data obtained from the Leap Motion controller. The mean accuracy of object recognition achieved is 92.1%. The Naive Bayes algorithm is suitable for using with the robotic hand to predict the shape objects in its hands based on the angular position of its figures. Leap Motion controller provides accurate results and helps to create a dataset of object examples in various forms for the AISRA robotic hand, and can be used to help developing and training 3D-printed anthropomorphic robotic hands. The experiments in object grasping experiments demonstrated that the AISRA robotic hand can grasp objects with different size and shape, and verified the feasibility of robot hand design using low-cost 3D printing technology. The implementation can be used for small-scale industrial applications.

Modern agricultural machinery such as harvesting robotic arms are necessary to optimize the semi-automated agricultural processes to meet the ever-growing food needs of the population of the world. Production of low cost and highly efficient robotic arms are needed to meet the needs of the small-scale growers of underdeveloped countries. In this regard, mechanical design, sensor placement, and object identification are essential to optimize the performance of agricultural robots. This research is conducted to design a fully automated robotic arm for fruit picking in hydroponics system and research farm using machine vision to help the smallholders. For this purpose, a robotic arm with 1.3 m in height is designed using aluminum (18-gauge) and mild steel (MS-16) as fabrication material for the mechanical structure. The prototype design is tested for stress estimation at various payloads using SolidWorks simulations. The proposed robotic arm is based on a four degrees of freedom (4-DoF) design with the gripper having an opening range of 5.5 to 12 cm depending upon the task to handle various objects. The robotic arm is installed on an expandable vertical mobile platform that enables an expanded operational workspace with lower energy consumption. The total weight of the robotic arm is 60 kgs housing a payload capacity ranging between 8 and 10 kgs in accordance with industry-standard load-bearing specifications. The inverse kinematic algorithm using DH-table is computed with an accuracy of up to 95 % and target height of gripper is cross checked by mounting the ultrasonic sensor at the base of robotic arm. The YOLOv8 algorithm is used for object detection using the depth sense camera having angle range of 0.3 m to 3 m with the precision of up to 96 %. The time needed for recognition of fruits and pitching was about 15 s, with a success rate of up to 90 %. This research produces a low-cost and efficient solution for stallholders by developing a fully automated robotic arm for fruit picking. It optimizes agricultural productivity through improved mechanical design, sensor accuracy, and object detection which reduces labor costs by increasing efficiency of semi-automated farming systems. Further research is required to optimize the overall weight of the system and automation of the movement of robotic arm system between the consecutive rows to build a fully autonomous fruit picking operation in hydroponics.

We introduce MetaArms, wearable anthropomorphic robotic arms and hands with six degrees of freedom operated by the user's legs and feet. Our overall research goal is to re-imagine what our bodies can do with the aid of wearable robotics using a body-remapping approach. To this end, we present an initial exploratory case study. MetaArms' two robotic arms are controlled by the user's feet motion, and the robotic hands can grip objects according to the user's toes bending. Haptic feedback is also presented on the user's feet that correlate with the touched objects on the robotic hands, creating a closed-loop system. We present formal and informal evaluations of the system, the former using a 2D pointing task according to Fitts' Law. The overall throughput for 12 users of the system is reported as 1.01 bits/s (std 0.39). We also present informal feedback from over 230 users. We find that MetaArms demonstrate the feasibility of body-remapping approach in designing robotic limbs that may help us re-imagine what the human body could do.

Humanoid robots and robotic manipulators with good dexterity are promising to enhance the factory productivity in next generation. Dexterity of robotic manipulators can be achieved by equipping an anthropomorphic robot hand with multiple fingers. Additionally, in order to manipulate various tools that humans are using in daily life, the size and the exerting force of the robot hand should be similar to that humans are. In this paper, we proposed a human-sized multi-fingered robot hand with detachable mechanism at the wrist. The robot hand can be split at the wrist into the hand part and the actuator part. The fingers are driven by wires and are controlled by actuators embedded in the arm part. The driving force from the arm part is transmitted to the hand part by gear mechanism at the wrist. The developed robot hand has the size of 200[mm](length) × 78[mm](width) × 24.6[mm](thickness) and can exert 10[N] at the fingertip. The performance of the developed robot hand was shown by a motion control experiment.