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  • https://doi.org/10.13036/17533546.65.4.02Copy DOI Icon

Natural silicates in glass fibre production

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Abstract

E-glass fibre glass products have found a wide range of applications in composite markets, including automobile parts, printed circuit boards, construction materials, wind turbine blades, pipes, etc. One of the commonly used major ingredients of E-glass batch is kaolin, which provides sources of silica and alumina. This paper focuses on the evaluation of alternative silicate minerals that may benefit the fibre glass production in terms of kinetics of batch-to-melt (BtM) conversion, stable and lower impurity iron, and lower BtM conversion energy. Using kaolin (free quartz less than 1 wt%) as a control, four new natural minerals are investigated, high silica kaolin (quartz greater than 50 wt%), pyrophyllite, anorthosite and wollastonite. In our study, a newly established FTIR protocol has been applied to track intermediate phase formation and final glass melt conversion. Literature reported XRD results and limited XRD analysis are used to support the IR characterization. According to our study, for E-glass of C a O???Al 2 O 3 ???SiO 2 based system, independent of the source of the natural silicate minerals used, BtM kinetics is primarily controlled by the availability of “free silica” to react with ???free calcium oxide??? derived from limestone in the batch at high temperature above 1000°C.

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