Shape Memory Polymer Based Reconfigurable Compliant Mechanisms: An Exploration

Shape memory polymers (SMPs) are evolving intensively in smart materials research. SMPs can undergo large deformations, hold a temporary shape and then recover their original shape upon exposure to a particular external stimulus. The emerging development of fibre reinforced shape memory polymer composites (SMPCs) has improved SMPs’ mechanical properties to be comparable to modern fibre reinforced composites. Moreover, the inclusion of nanoparticles has enhanced the diversity in activation mechanisms and improved structural properties and durability.
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\nToday, the SMPCs are generally viewed as promising substances for engineered applications that have raised intensive interest among the scientists and engineers. Interestingly, stimulation by light enables unique and advanced shape memory effects (SMEs) in SMPCs that can fulfill the sophisticated demands of engineering. The ability to vary the light wavelength, intensity, periodicity, polarization and the irradiated position on the SMP component enables wavelength selective, reversible, sequential and multiple SMEs. Furthermore, light travel long distances in a vacuum, can be focussed onto a certain area, is safe to humans and, can be a control signal carrier and most notably, can be sent through optical fibres to extremely inaccessible areas.
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\nIncorporation of metallic, carbon and organic based photothermal fillers into a SMP matrix is a convenient proven method to prepare light activated shape memory polymer composites (LASMPCs). These photothermal fillers convert electromagnetic radiation into thermal energy that triggers the SMP matrix. The current study comprehensively reviewed the performances, mechanisms, challenges and limitations of the existing LASMPC systems and associated optical technologies. Predominantly this research was intended to develop reinforced LASMPC systems and allied optical technologies applicable for large scale structural engineering applications.
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\nIn this study, styrene and bisphenol A epoxy based thermosets and polylactic acid (PLA) based thermoplastic SMPs were used as polymer matrix materials. Carbon fibre, glass fibre, multiwalled carbon nanotube (MWCNT) and rare earth organic complexes of Nd(TTA)3Phen and Yb(TTA)3Phen were used as reinforcement and photothermal fillers. The samples were produced by means of vacuum bagging, mould casting and 4D printing. Morphological investigations were conducted to identify the microstructure and manufacturability of the LASMPCs. The samples’ mechanical and physical properties were tested by standard test methods for polymer matrix composites. Dynamic mechanical analysis was carried out to determine the thermomechanical characteristics. The photothermal effect was investigated through thermal imaging and associated shape memory behaviours were studied through shape fixing and recovery experiments. A finite element analysis was performed with ABAQUS to simulate the photothermal heating behaviour.
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\nThe current study established a material development framework for LASMPC materials and presented apt manufacturing methods for structural and large scale engineering applications. Different modes of light diffusion such as scattered low intensity light, focussed laser beams and light delivery through fibre optics were proved for structural LASMPCs. Sequential and selective wavelength activation of structural LASMPCs are presented. The FEA simulation provided additional understanding on light exposed LASMPCs’ 3-dimensional heating behaviour. Embedding a D-shaped optical fibre in an LASMPC created a single unit smart actuator, which was remotely activated by light. It was proven that flexible radiation shields can reduce the unanticipated shape recovery of LASMPCs components and protect the LASMPCs from polymer degradation due to radiation.
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\nThe improvements to their structural properties and innovative remote activation methodologies have justified LASMPCs’ aptness for space engineering applications. This study has proven its successful completion by three selected case studies of space applications. An LASMPC solar panel array model was sequentially deployed in four recovery steps. In a vacuum, a space habitat structure model was compressed to a third of its volume and then recovered its original shape. A 4D printed boom structure model was tested, proving customized LASMPC structures for sophisticated space equipment fabrication. The deployable LASMPC structures can reduce the occupied room in spacecraft. The improvements to the structural properties of LASMPCs while keeping the SME, understanding on thermomechanical and photothermal behaviours, remote actuation through optical fibres, radiation shields and the insight to space applications are the most significant novel outcomes of this study. This thesis opens up windows of opportunity for the scientific and engineering communities to provide innovative solutions to realize the sophisticated large scale engineering demands in aerospace and space applications and beyond.

Shape memory polymers are temperature-controlled variable stiffness materials, which have potential for use as morphing skins. Shape memory polymer skins undergo large strain in their flexible, rubbery state and resist aerodynamic loads in their stiff, glassy state. However, pure shape memory polymers are brittle in their glassy state, and in their rubbery state, they tear rapidly along micro-cracks formed under tension. Due to these disadvantages, the shape memory polymers are not safe and reliable enough for application. In this article, elastic fibers were mixed into pure shape memory polymers to solve these problems. The mechanical properties of the shape memory polymer composites were investigated. The strength and Young’s modulus of pure shape memory polymers at high temperature were improved by elastic fibers, and the toughness of pure shape memory polymers at room temperature (glassy state) was enhanced with acceptable reduction in Young’s modulus. The tear strength of shape memory polymers was significantly improved by elastic fibers, especially at high temperature. Recovery properties and thermal performance were also discussed. Finally, shape memory polymer composite skins were used in a variable camber wing structure to demonstrate their application.

Shape memory polymers (SMPs) possess the remarkable ability to recover their original shape after being severely deformed, triggered by the right stimulus. This chapter reviews recent progress in shape memory materials, focusing on traditional types like shape memory alloys (SMAs) and SMPs, as well as emerging shape memory hybrids, which enable customizable properties for specific applications in a “do-it-yourself” manner. SMPs, in particular, show great promise for morphing aircraft applications due to their temperature- and time-dependent mechanical properties. Tests on SMPs under monotonic loading in high shear demonstrate their ability to recover original shapes while resisting large loads. Advances in SMP composites (SMPCs), which incorporate functional materials and nanostructures, further enhance their deformation recovery, mechanical properties, and controllable actuation. SMPs have broad applications across aerospace, biomedical devices, flexible electronics, and more. This chapter also provides an in-depth analysis of the shape recovery mechanisms, multifunctionality, and potential future directions for SMP development.

Shape memory polymers are a class of smart materials, which are capable of fixing their deformed shapes, and can return to their original shape in reaction to external stimulus such as heat. Also due to their exceptional properties, they are mostly used in four-dimensional printing applications. To model and investigate thermomechanical response of shape memory polymers mathematically, several constitutive equations have been developed over the past two decades. The purpose of this research is to provide an up-to-date review on structures, classifications, applications of shape memory polymers, and constitutive equations of thermally responsive shape memory polymers and their composites. First, a comprehensive review on the properties, structure, and classifications of shape memory polymers is conducted. Then, the proposed models in the literature are presented and discussed, which, particularly, are focused on the phase transition and thermo-viscoelastic approaches for conventional, two-way as well as multi-shape memory polymers. Then, a statistical analysis on constitutive relations of thermally activated shape memory polymers is carried out. Finally, we present a summary and give some concluding remarks, which could be helpful in selection of a suitable shape memory polymer constitutive model under a typical application.

Shape memory polymers (SMPs) are known as smart polymer materials which can be deformed and fixed in a temporary shape and can recover to its original shape upon an external stimulus such as temperature which is the main stimulus for general SMPs. In this research, a renewable natural resource based on vanillin-furfurylamine benzoxazine (V-fa) and eugenol-furfurylamine benzoxazine (E-fa) are developed to substitute the use of petroleum based polybenzoxazine. The as-synthesized V-fa and E-fa show the degradation temperature at 5% weight loss to be as high as 343 and 310?C and char content to be 66 and 54%, respectively. Effects of epoxidized castor oil (ECO) content at 10-50wt% filled in bio-based polybenzoxazine on thermal, mechanical and shape memory properties of bio-based polybenzoxazine/bio-based epoxy SMPs are thoroughly investigated. The results reveal that with increase in ECO content, storage modulus and glass transition temperature of V-fa/ECO and E-fa/ECO copolymer decreased providing the values of 2.27 GPa to 1.60 GPa and 158?C to 100?C, respectively for V-fa/ECO copolymer and 1.53 GPa to 1.16 GPa and 40?C to -17?C, respectively for E-fa/ECO copolymer. In shape memory properties, the V-fa/ECO SMPs show shape fixity values at a room temperature of 86-94% and the values decrease with increasing ECO content, while the temporary shape at room temperature of the E-fa/ECO SMPs cannot fixed. Additionally, the V-fa/ECO SMPs provided the shape recovery values at Tg+20?C of 81-96% and the values increase with increasing of ECO content. Furthermore, it was observed that the V-fa/ECO copolymer having 40wt% of V-fa content exhibits good balance properties between shape memory performance and thermomechanical properties and it can be greatly recovered to the original shape for 5 cycles.

Poly(lactic acid)/polycaprolactone-based self-programmed photothermal responsive shape memory polymers

This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 181361, “Advancement in Openhole Sand-Control Applications With Shape-Memory Polymer,” by Xiuli Wang and Gbenga Osunjaye, Baker Hughes, a GE company, prepared for the 2016 SPE Annual Technical Conference and Exhibition, Dubai, 26–28 September. The paper has not been peer reviewed. Conventional openhole sand-control techniques include standalone screens, expandable screens, and openhole gravel packing (OHGP). In some cases, the uniformity, size, and level of compressive strength of the formation dictate the use of an OHGP completion. However, OHGP is not always feasible or practical for some reservoirs and geographic locations. Shape-memory-polymer (SMP) technology can fill the gaps that exist with current OHGP techniques. This paper summarizes a technology using SMP to provide downhole sand control in openhole environments. Introduction The SMP conformable sand-control system consists of an engineered polymer material compacted onto a retainer cartridge (outer shroud, plain Dutch-weave mesh, and inner shroud). The assembly is then installed onto a perforated base pipe by mechanical means to provide a simple modular system for openhole sand-control applications. SMP Principle and Engineered Behaviors. The SMP typically has two different states: the glass state at low temperatures and the rubber state at higher temperatures. The point of change of state (the transition from the glass state to the rubber state), and the associated temperature, is referred to as the glass transit temperature (Tg). The engineered SMP has a defined Tg—the point where shape recovery starts. The initial SMP is first heated to the Tg of the polymer. Then, a mechanical force is applied to compact it to a smaller diameter and onto a retainer cartridge. The condensed SMP is then cooled below its Tg, and the force is removed. The SMP retains its compacted size until the surrounding temperature of the SMP reaches the Tg, at which point shape recovery begins. The bottomhole temperature (BHT) of the candidate reservoirs needs to be lower than the Tg to ensure that the SMP is rigid under the downhole conditions during the production phase. After the SMP sand-control system is installed in a wellbore, to expand the SMP under a BHT that is lower than the Tg, an activation fluid must be introduced. This activation fluid serves as a catalyst and temporarily reduces the Tg below the BHT so the SMP will be recovered to its initial shape. After the SMP is deployed, the activation fluid is flushed out. The SMP retains its recovered shape that conforms to the wellbore, and it is ready for production.

Role of thermal property and interface in shape memory polymers

Personalized 4D printing of bioinspired tracheal scaffold concept based on magnetic stimulated shape memory composites

Stimuli-responsive materials are smart materials capable to adjust their properties (e.g. shape and size) in response to an external or internal stimulus including temperature, light, magnetic field, mechanical stress, and pH. Shape memory polymers (SMPs) are attractive class of stimuli-responsive, programmable smart materials with shape-memory behavior: memorize their original, permanent shape; deform and fix into a secondary, temporary shape; and recover the original, permanent shape upon applying an external stimulus. In recent years, advancing intelligent supercapacitors and batteries have attracted significant attention whereas stimuli-responsive materials were integrated to induce stimuli-responsive properties to introduce new properties or mitigate some of the existing issues such as thermal management, mitigating volume change-induced performance degradation, recovery from a mechanical deformation, self-healing, electrochromism. Indeed, integrating energy storage technologies with a variety of stimuli are a fascinating method to realize smart functions [1-3].Herein, we aim to develop a heat-responsive battery capable of mitigating the impact of incidental mechanical abuse or deformation. To achieve this, a shape-memory solid polymer electrolyte (SMSPE) is engineered and incorporated into lithium metal batteries (LMBs). In response to an external heat, the engineered SMSPEs recover their original shape and size from mechanical deformations such as bending and elongation. This study opens-up a promising approach for engineering intelligent batteries responsive to unfavorable internal or external stimuluses, with potential to have a broad impact on other energy storage technologies in different sizes and shapes. The Li|SPSPEs|LFP full cell batteries display a long-term cycle life with a discharge capacity of ~120 mAh g−1 at C/10 in ambient temperature with around 90% capacity retention after 100 cycles. Moreover, the Li|SPSPEs|Li symmetrical cells exhibit a long-term stability with a low voltage polarization at a current density of 0.05 mAh cm−2 for up to 1000 cycles.Overall, the proposed approach shows a promising design principle which can open up new possibilities for the next-generation batteries and their safe operation. With vast range of available SMPs with tunable chemistries, transition temperatures, and high shape-memory performance, and opens up new frameworks to address a variety of detrimental, unresolved issues such as thermal runaway, with potential expansion to the other energy storage technologies.

Shape memory polymers (SMPs) are stimuli‐response materials known for their ability to be actuated from temporary shape into original shape. Because of this unique functionality SMPs are promising materials for diverse applications fields, including smart biomedical devices, aviation, automobile, structures or coatings. In this article, the work has been focused on the chemical modification of an epoxy monomer Bisphenol A diglycidyl ether (DGEBA) which was carried out by using allyl amines as curing agents and a thiol. When both systems Epoxy‐Amine/Tiol‐Ene were photopolymerized, a soft phase is introduced through a thiol‐ene system and a rigid phase is given by the polymerization of the epoxy polymer when it reacts with the curing agent allyl amine. One of the main requirements in SMPs is the presence of soft and rigid phases. The study of the effect of the concentration of three different curing agents, allyl amine type, over the capacity of the conformed polymers to return to their original shape was evaluated. DMA analysis was used to determine the Tg in the polymers, once obtained, the polymers were treated on a hot water bath above 10 °C their Tg, then the evaluation of the memory shape was carried out by two tests, bending and torsion. SMPs were obtained and specimens with 20% of concentration of allyl amine as curing agent showed an improvement in their ability of memory shape with a 99% of recovery.

In this study, we developed a variable-stiffness and deformable link using shape-memory material and the jamming transition phenomenon. Above its glass transition temperature (Tg), a shape-memory polymer (SMP) can be deformed by applying a small load. SMPs maintain the deformed shape after they have been cooled below Tg, and they return to their original shape when heated above Tg. The reversible change in the elastic modulus between the glassy and rubbery states of SMPs can be on the order of 100–1000 times. We exploited the characteristics of SMPs to develop robot components with variable stiffness and sensitivity. The jamming transition phenomenon for granular material has been widely used as a method to change the stiffness of robots. This phenomenon is the change from fluid-like to solid-like conditions by removing air from a space containing particles. In this study, we developed a variable-stiffness link by combining the SMP and the jamming transition phenomenon. Moreover, by replacing the SMP with shape-memory alloys (SMAs), whose recovery force and elastic modulus are larger than those of SMPs, we prepared a second prototype with variable stiffness. We evaluated the performance of both prototypes, using the SMP or the SMA, with experiments and confirmed the motion principle of the proposed link (e.g., shape recovery and shape fixity). Moreover, it was confirmed that the stiffness of these links can be changed among four states.

Experimental study on rheological and settling properties of shape memory polymer for fracture sealing in geothermal formations

Shape memory polymer (SMP) systems exhibiting semicrystalline- elastomer blends, such as thermoplastic polyurethane and polylactic acid have been well studied, but their use in biomedical shape memory applications has been limited by their high activation temperature. SMPs are capable of deformation and recovery through the activation of an external stimuli, such as temperature. Critical criteria for SMPs used in biomedical applications is achieving a stimulus temperature close to 37°C while still experiencing sufficient shape recovery. A polymer’s glass transition temperature has been well defined as the SMP system’s activation temperature and therefore should be decreased to achieve a decreased activation temperature. In this work, a well-known, biocompatible plasticizer, polyethylene oxide (PEO), was added to thermoplastic polyurethane (TPU) – polylactic acid (PLA) SMP blends to observe the plasticizing effect on the structural, thermal, mechanical, and shape memory properties of the polymer blends. Additionally, the geometry of the fabricated SMP samples was tailored to further enhance the shape memory effect through a bowtie honeycomb structure. Our results suggest that the addition of PEO into the SMP system may be an effective method for decreasing the polymer’s glass transition temperature through the alteration of the polymer chain structure. With the addition of 30% PEO, the glass transition temperature of the TPU/PLA blend was successfully decreased from 62.4°C to 34.6°C while achieving 86.5% shape recovery when activated at 37°C, which is only a 5% decrease in shape recovery when activated at 50°C. These results suggest that the addition of a biocompatible plasticizer may overcome the limitation of employing temperature activated SMP systems in biomedical applications, and enhances the potential of these materials for reconfigurable structures, energy dissipation systems, and SHM in civil engineering applications.

An innovative sand control technology is being developed that has the capability to conform to the wellbore and apply a positive stress on the formation face. The technology is a porous shape memory polymer with the capability to change geometric shapes. This shape memory polymeric material is molded to an initial geometric shape. The material is then heated and compacted to a smaller volume, 25% of initial volume compacted, for run-in hole (RIH) geometry. As any shape memory polymer, it can recover its original shape if heated close to its Tg, or by temporarily chemically shifting its Tg to a new lower temperature that of its original Tg. This paper will present the results of additives added to completion fluids, giving the final fluid composition the ability to activate the polymer to its original shape, and simultaneously clean up the filter cake left by the drilling fluid before the polymer reaches the wellbore. The additives are delayed so that the filter cake retains fluid loss properties during activation, but breaks shortly after the polymer reaches the gauge-hole, or has enough treatment caused by the one-trip fluid there by allowing for production at maximum flow rates. At the same time that the filter cake is being treated, a second additive is acting as a plasticizer on the shape memory polymer to activate it, forcing the polymer to recover its original shape. The results are measured via two test methods, one that monitors and records the activation time of the polymer to gauge hole, and a second method that measures the fluid loss properties of the filter cake ensuring that the filter cake is stable for the time required for the shape memory polymer to reach gauge hole.