Study and Application of Bridge Structure Finite Element Model Updating Based on Static-Load Testing

Dynamic parametric modeling-based model updating strategy of aeroengine casings

The widespread usage of prestressed concrete (PC) box girder with corrugated steel webs (CSWs) can be attributed to its many remarkable merits over traditional concrete box girders, such as significantly reducing the deadweight of the girder, speeding up the construction process, avoiding the problem of web cracking and increasing the prestress introduction efficiency. Numerous previous studies were conducted to investigated the mechanical properties of CSWs as well as simply supported box girder bridges with CSWs, whereas very few studies focused on the FE modeling methods of continuous PC box girders with CSWs. In addition, experimental work on scale bridge models or full-scale bridges adopting the box girder with CSWs is very limited. In this paper, an equivalent orthotropic web (EOW) model was developed for CSWs and used to analyze the performance of the continuous PC box girder bridges with CSWs. To verify this model, a one-tenth-scale bridge model was developed for an existing continuous PC box girder bridge with CSWs. Both static and dynamic tests were carried out on this scale bridge model. The results obtained from the bridge finite element (FE) model with EOWs were compared to the results obtained from the bridge FE model with CSWs and also the experimental results from the scale bridge model. Good agreement was achieved between these results, indicating that the EOW model can provide a trustworthy and convenient tool in the FE analysis of PC continuous box girder bridges with CSWs.

In various applications it is important to determine dynamically equivalent spatial finite element (FE) model of complex structures. For instance, obtaining the FE model of an existing aerospace structure is a major requirement for reliable aeroelastic analysis. In such applications a reliable FE model may not be always available, and when this is so a dynamically equivalent FE model derived from modal test will be very useful. This paper presents a noble method to determine spatial FE model of a structure by using experimentally measured modal data along with the connectivity information of measurement points. The method is based on the mass and stiffness orthogonality equations written using experimentally determined mode shapes and natural frequencies. These equations are solved for geometric and material properties constituting global spatial mass and stiffness matrices of an initial FE model. Starting from this initial FE model, mass and stiffness orthogonality equations are updated iteratively employing experimentally obtained natural frequencies and corresponding eigenvectors from the FE model. Iterations are continued until eigensolution of the updated FE model closely correlates with experimentally measured modal data. A simulated case study on GARTEUR scaled aircraft model is presented in order to demonstrate the applicability of the method.

This study is to develop a methodology and model to analyze the built-in speakers induced structural acoustic vibration of hard disk drive (HDD) in Notebook PC. First, a structural finite element (FE) model is built for the notebook PC to be analyzed using ANSYS. This FE model is subsequently verified by experiments. Second, the effects of acoustically transmitted and structurally transmitted oscillating forces, induced by the speakers, acting on the HDD, are investigated by acoustic FE model (SYSNOISE) and structural FE model. The acoustic transmission effect on the vibration of HDD is also investigated by experiment, which shows that the simulation results have a good agreement with experimental results. Finally, the effects of stiffness and damping ratio of the HDD supporters on the vibration of HDD are analyzed by the verified FE model.

Finite element analysis model is the discretion and simplification of actual structure. Due to some uncertain factors in the process of modeling, such as element type, material properties, geometric shape, the uncertainty of boundary conditions and so on, the finite element analysis model tends to have certain error, which will affect the accuracy of the analysis results. Therefore, model updating and validation are needed to improve the accuracy and reliability of the model. Model updating method based on the first-order optimization was employed to update finite element models referring to experimental modal parameters in the paper. Taking an aero-engine simulation casing as the research object, modal test was carried out to obtain experimental modes. Then the finite element software was used to calculate the corresponding modal parameters. The calculated modal parameters were compared with the experimental ones. As the calculated results obtained by the finite element method may be not so accurate, the test modal data was utilized to update the finite element model, and the modal parameters were selected as references for optimization. With the correction of elastic moduli in each part of the finite element model, modal parameters of the updated finite element model were obtained, and modes of the revised model were in good agreement with the experimental modal parameters. The modal frequency differences between the calculated and experimental results were significantly reduced and the modal shapes of them were identical. The results demonstrated that model updating method based on the correction of elastic modulus is feasible and suitable for the accurate finite element modeling of large and complex structures in engineering.

The distribution of the temperature gradient and temperature change of the pre-stressed concrete box girder are extremely complicated because of the multiplex environment. Temperature load has attached great importance in the field of engineering, and it has a great influence on the bridge’s structure, especially the box structure. The engineering background of this paper is a typical three-dimensional pre-stressed concrete continuous box girder bridge with variable cross section, comprising five spans in one continuous unit. Experiment on it and research the change rules of the temperature distribution, as well as the influence of the structure’s internal force resulted by temperature. Finite element software-Midas/FEA is used to model and calculate the bridge in order to analyze the temperature influence on structure’s stress in contrast to the measured data from the experiments

There has been a growing demand for nonlinear model updating procedures in the structural dynamics community as advanced vehicles have started to incorporate nonlinearity into their designs. Finite element (FE) model updating is difficult for a nonlinear structure for several reasons: there may be many unknown parameters in the FE model so that multiple solutions may exist, and it is very expensive to compute the structure’s nonlinear normal modes from a full FE model that are an excellent metric to use for nonlinear updating. A recent work showed that some of these challenges can be overcome by updating a nonlinear reduced order model (ROM) rather than the full FE model. The updated ROM can be used to compute response statistics, stresses and ultimately life of the structure. However, one drawback of this approach is that one does not gain physical insight into which parameters in the FE model were in error, and so it is difficult to transfer the lessons learned to future FE models. This work explores the feasibility of updating a FE model to correlate with a ROM with a set of known parameters. The target ROM parameters consist of the linear stiffness and the nonlinear stiffness coefficients which have been identified previously by updating the ROM to correlate with experimental measurements. In this process an optimization routine is setup in which the free parameters are those of the FE model, such as boundary stiffness springs, imperfections, pre-stress, etc. The optimization procedure is wrapped around a ROM creation algorithm that iteratively tunes the FE parameters, creates a ROM, and evaluates the ROM parameters with respect to the target ROM in order to minimize the objective function. This work will demonstrate the procedure on a numerical example of a curved beam in order to verify its effectiveness on the nonlinear model updating.

Uncertainties in finite element (FE) model updating arise from two main sources: measurement noise and modeling errors. The latter includes model parameter uncertainty and model uncertainty itself. Among these sources of uncertainty, model uncertainty has been proven to be the most influential source of error in FE model updating, which is particularly important when using the updated model for damage identification (DID) purposes. This paper investigates the effects of model uncertainty when updating mechanics-based nonlinear FE models of building structures subjected to earthquake excitation. To solve the parameter estimation problem, the unscented Kalman filter is used as parameter estimation tool. Numerically simulated response data of two state-of-the-art nonlinear FE models of building structures designed according to modern design codes are used as application examples. A two-dimensional steel building and a three-dimensional reinforced concrete building, both subjected to seismic base excitation, are analyzed for different types and levels of model uncertainty. The results show that model uncertainty may have significant detrimental effects when using the updated FE model for DID, chiefly in the case of large modeling uncertainty. Although a good match between the measured (observed) and FE predicted responses is usually achieved, unobserved responses at global and local levels often show significant errors.

Modal analysis is an approach to determine the dynamic behavior of a structure through numerical analysis or experimental approach. Nowadays, numerical analysis has been preferred by most researchers and engineers compared to experimental analysis to analyze the structure due to expenditure and time consuming factors of the research. Recently, numerical analysis is done computationally or well known as Finite Element Analysis (FEA) by using finite element (FE) model to replicate the real test structure. Instead of advantage of FE analysis, the trustworthiness of FE model has been questioned since simplification has been made during design stage for complex structure and inaccurate of geometry input of the model. Hence, this paper is carried out to reduce the discrepancies between numerical prediction results with measured test data on FE model of exhaust structure by implementing FE model updating using SOL200 algorithm. Initially, the FE model is running on normal mode analysis SOL103 to extract the modal parameters such as natural frequency and mode shape. Then, the numerical pre-diction result has been correlated and validated with measured test data obtained through Experimental Modal Analysis (EMA). Due to disagreement between numerical result and experimental data in correlation process, the FE model has been updated using SOL200 algorithm. The percentage error between numerical prediction result and measured test data is minimized from 5.67 to 3.23% after been updated. It’s shown the capability SOL200 algorithm in preparing the reliable FE model before been used for further analysis such as structural dynamic modification.KeywordsDynamic studyJoints strategyFinite element analysisExperimental modal analysisFE model updating

An efficient method for constructing multiple candidate finite element (FE) models which are consistent with the measured dynamic properties of a civil structure is presented. A parameterised sensitivity-based FE model updating method was developed to permit a feasible FE model set for the target structure to be produced. In this method, an aggregated multi-objective function, which is defined by the weighted sum of the error functions, is parameterised by its relative weighting factors. By introducing multiple parameter sets for the weighting factors, a number of optimal updated FE models are produced that permit both the natural frequency errors and mode shape errors to be simultaneously minimised. The effectiveness of the proposed method is illustrated by an example using an existing cable-stayed bridge. The findings show that error-minimised, well-distributed FE models can be obtained in terms of modal frequency errors and mode shape errors. The high quality of the candidate model sets is also verified by observations showing that the distributions of the structural parameters are consistent through each updated FE models, and the characteristic features of the target structure such as non-symmetric mode shapes are relatively well captured.

In this paper, a finite element model updating (FEMU) method is proposed based on the response surface model (RSM) and genetic algorithm (GA) to establish a high-precision finite element (FE) model of space station scientific experiment racks. First, the fine solid and mixed FE models are established, respectively, and a comparison of the modal test results is conducted. Then, an orthogonal experimental design is used to analyze the significance of the parameters, and the variables to be modified are determined. The design parameters are sampled via the Latin hyperbolic method and are substituted into the FE model to obtain the modal parameters of the scientific experiment rack. The mapping relationship between the design and modal parameters is fitted by constructing the Kriging function, and the RSM is established. The design parameters of the scientific experiment rack are optimized via GA, and the initial FE model is updated, which has the advantage of improving the computing efficiency. Finally, the updated FE model of the experiment rack is verified by frequency sweep and random vibration tests. The experimental results show that the proposed approach has high precision and computing efficiency, and compared with the test results, the modal frequency errors of the updated model are within 5%, and the vibration response errors under random excitation of the updated model are within 7%.

Skull stiffness of children is of great significance to protect brain tissues during traffic accidents. In this paper, the effects of skull stiffness on traumatic brain injury (TBI) are investigated by using a validated 6-year-old child head finite element (FE) model according to Chinese standard GB/T 24550-2009 Results showed that the HIC value, intracranial pressure, Von Mises stress and shear strain of brain tissue increased with the decrease of skull stiffness during the impact of FE model with engine hood. Therefore, the injury risk of the child head decreases with the increase of skull stiffness. And the skull with higher stiffness can provide a better protection for brain tissues during traffic accidents.

The main objective of this work is to present a vibration-based damage estimation framework for structural systems by integrating vibration experimental measurements in a high-fidelity, large-scale, finite element (FE) model. Using the measured responses of a healthy structural system under operational vibrations, a parameterized FE model could be tuned using state-of-the-art FE model updating techniques in order to develop a high-fidelity model of the structural system, representing the healthy reference model. These methods provide much more comprehensive information about the condition of the monitored system than the analysis of raw data. The diagnosed degradation state, along with its identified uncertainties, can be incorporated into robust reliability tools for updating predictions on the residual useful lifetime of structural components and safety against various failure modes, taking into account stochastic models of future loading characteristics. A fault or damage would cause a sudden change in the operational responses of the structure. Incorporating the unhealthy response under measured operational excitations, a series of FE model updating runs of incrementally reparameterized FE models could be automated. The sensitivity of the unhealthy response to the parameter change pertains to the sensitive parts of the FE model, where damage or fault is located. A recursive reparameterization of those sensitive parts, followed by an FE model updating, leads toward both the detection localization and the type and magnitude of the fault or damage. The proposed framework is applied on a small-scale laboratory steel truss bridge.KeywordsFE model updateTransmittance functionsDamage identification

Updating the structural model of complex structures is time-consuming due to the large size of the finite element model (FEM). Using conventional methods for these cases is computationally expensive or even impossible. A two-level method, which combined the Kriging predictor and the component mode synthesis (CMS) technique, was proposed to ensure the successful implementing of FEM updating of large-scale structures. In the first level, the CMS was applied to build a reasonable condensed FEM of complex structures. In the second level, the Kriging predictor that was deemed as a surrogate FEM in structural dynamics was generated based on the condensed FEM. Some key issues of the application of the metamodel (surrogate FEM) to FEM updating were also discussed. Finally, the effectiveness of the proposed method was demonstrated by updating the FEM of a real arch bridge with the measured modal parameters.

This study investigates the feasibility of an alternative structural health monitoring (SHM) technique for an existing, post-tensioned, prestressed concrete bridge in Niigata, Japan. Currently, a static SHM system is in place to detect the progress of damages within the bridge. However, the existing system cannot properly monitor the structural health of the bridge including the periodic vibration, which is one of the damage-sensitive features of interest. Therefore, to effectively detect the real-time performances of the bridge, a three-dimensional (3D) Finite Element (FE) model was developed as a reference and verified using on-site load-deflection test results. After validating the reference FE model, different damage scenarios, such as degradation of concrete, corrosion & rupture of steel tendons and missing tendons, were incorporated in the FE models. Based on non-linear structural and Eigenvalue analyses, natural frequencies and mode shapes of the bridge remain constant even after careful consideration of all types of damages in the FE model. However, vertical displacements are observed to increase for the damage scenarios. Although the effect of tendon rupture and corrosion showed negligible influences on the vertical displacement, the deterioration of the concrete largely influenced the vertical displacement. Additionally, crack widths were found to vary with damage types. Brifely, this study recommends some effective indicators to monitor the structural conditions of the bridge using FE analysis (FEA).