- Research Article
1
- 10.1002/aic.70009
Predicting initiator efficiency in high‐pressure polymerization with decomposition network and diffusion dynamics
- Jul 30, 2025
- AIChE Journal
- Liuxuan Ren + 8 more +8
Abstract Accurate prediction of peroxide initiator efficiency in high‐pressure radical polymerization is crucial yet challenging. This study develops a predictive method integrating the decomposition network of peroxide initiator and diffusion dynamics. The decomposition network is constructed using the Reaction Mechanism Generator and refined via Density Functional Theory calculations, while diffusion is described by free volume theory. Key parameters, including diffusion coefficients, rate constants, and radical distances, are incorporated for a comprehensive evaluation. To enhance accuracy, different model parameters are recommended for initiators with varying structures. Validation against experimental data confirms the high accuracy of the method. Additionally, the influence of polymerization pressure on initiator efficiency is elucidated. The method applies to various industrial peroxide initiators and certain non‐peroxide ester initiators, demonstrating broad utility. These findings offer valuable theoretical guidance for initiator design and optimization in industrial free radical polymerization.
Read more