- Research Article
1
- 10.2507/ijsimm24-2-co10
Real-Time Resource Optimization in Lean Production Using Deep Reinforcement Learning
- Jun 01, 2025
- International Journal of Simulation Modelling
- N N Zhang + 1 more +1
In the transition to intelligent systems, lean production faces challenges from high-mix, low-volume manufacturing and frequent disturbances.Traditional resource allocation methods are inadequate for these dynamic environments.Deep Reinforcement Learning (DRL) offers a solution but often lacks alignment with lean principles and is hard to interpret, limiting effective human-machine collaboration.This study introduces an interpretable DRL approach for dynamic resource allocation in lean production.Utilizing a Markov decision process, the model includes a state space with resource efficiency, system balance, and inventory status, and a reward function targeting waste reduction and efficiency.The approach uses a Temporal Convolutional Network (TCN) to capture temporal dependencies and employs visualization tools like Global Average Pooling (GAP) and Class Activation Mapping (CAM) to trace decisions to specific waste elimination goals.This integrated learning process enables real-time decision verification by on-site managers, offering a practical solution for complex production settings and enhancing integration of DRL with lean management.
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