- Research Article
- 10.1080/00295639.2026.2659986
Phase-Field Investigation of Dual-Crack Propagation Paths in Dissimilar Metal Welded Joints
- Apr 30, 2026
- Nuclear Science and Engineering
- Lingyan Zhao + 4 more +4
This study investigates the crack propagation paths and interaction mechanisms of dual cracks in dissimilar metal welded joints (DMWJs) under material heterogeneity. A phase-field modeling framework was first developed in Abaqus to systematically analyze crack evolution and damage progression across the continuously graded interfacial region. To overcome the limitation of conventional multilayer discontinuous models in capturing the realistic continuous gradient of welded joints, a phase-field scheme coupling user-defined material subroutines and user-defined elements was established. The spatially continuous distribution of material properties was achieved by inversely identifying the yield strength profiles of the base metal, heat-affected zone, and fusion zone from microhardness experiments. By varying the crack spacing and crack length, the competition in crack initiation, path deflection, and coalescence behavior of dual cracks in the SA508-52Mb and 316L-52Mw regions was quantitatively analyzed. The results reveal that mechanical heterogeneity drives cracks to propagate preferentially toward the lower yield strength side and significantly governs the mutual attraction between cracks. Dual cracks in the 316L heat-affected zone tend to coalesce as they approach each other; in SA508-52Mb, short cracks exhibit pronounced deflection whereas longer cracks are inhibited. In 316L-52Mw, coalescence is observed only when the cracks have comparable lengths. This work elucidates the propagation mechanisms of dual cracks in DMWJs and provides theoretical insight for structural integrity assessment of nuclear reactor safe end components.
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