- Research Article
- 10.15593/rjbiomech/2025.4.09
Design and experimental research of a personalized hybrid intervertebral disc implant prototype
- Dec 30, 2025
- Russian journal of biomechanics
- Nikita Golovkin + 6 more +6
The degeneration of the intervertebral disc, characterized by chronic pain, restricted range of motion, and progressive deterioration of functional spinal units, represents a serious surgical condition. For the treatment the total or partial arthroplasty is often suggested. Currently, 3D printing is frequently utilized in the development of disc prostheses, owing to its high precision and capacity to create patient-specific implants. Integrated with the replication of the intact biphasic structure, this approach facilitates the preservation of the natural biomechanical response to physiological loads. For the artificial annulus fibrosus, gyroid-based structures fabricated using biocompatible materials show significant promise due to their unique mechanical properties. Hydrogels can serve as candidates for the nucleus pulposus replacement, due to their structural similarity and viscoelastic behavior. This work proposes design methodologies for an annulus fibrosus with gyroid structure, manufactured via extrusion-based 3D printing. Furthermore, a fabrication technique for hydrogels exhibiting controlled swelling and a tailored elastic modulus to mimic the nucleus pulposus was implemented. Mechanical testing was conducted to evaluate the elastic-hysteretic properties of the hybrid implant prototypes under physiological loading conditions. The results demonstrate a close correspondence between these properties and those of the intact disc.
Read more