Effects of Sintering Additives on Densification and Lithium-Ion Conductivity of Pyrochlore Li1.25La0.58Nb2O6f Solid Electrolyte
Introduction All-solid-state batteries (ASSBs) utilize non-flammable solid electrolytes, offering enhanced safety. In addition, the application of lithium metal anodes is expected to further improve energy density. Among solid electrolytes, oxide-based solid electrolytes have attracted increasing attention due to their higher stability under atmospheric conditions compared to sulfide-based solid electrolytes. However, oxide-based solid electrolytes exhibit lower ionic conductivity compared to sulfide-based and liquid electrolytes, leading to inferior performance on high-rate cycling.We focused on a novel oxide-based solid electrolyte, lithium lanthanum niobium oxyfluoride (Li1.25La0.58Nb2O6F, LLNOF) [1], which has a bulk ionic conductivity of 7 mS cm-1, which is the highest among oxide-based solid electrolytes reported so far. However, the electrolyte with a high relative density is difficult to be prepared, and the residual voids in the electrolyte easily allow lithium dendrite formation, leading to short circuits. Consequently, improving the sintered density remains an important issue for the LLNOF electrolyte to be used in practical cells. We have reported that the co-addition of alumina (Al2O3) [2] and lithium tungstate (Li2WO4) [3] as sintering aids increased the relative density of lithium lanthanum zirconium tantalate (Li6.4La3Zr1.4Ta0.6O12, LLZT) [4]. In this study, we investigated the effects of various sintering aids on the densification and ionic conductivity of the LLNOF electrolyte. Experimental LLNOF powder used in this experiment was provided by DENSO Corporation [1]. Sintering aids such as Li2WO4, Al2O3, Li2ZrO3, Li2MoO4, and Li2.2C0.8B0.2O3 (LBCO)[5] were used, with each added at 2 wt.%. The LLNOF powder and sintering aids were mixed using a planetary ball mill. A powder of 0.5 g was then pressed into a green pellet at 98 MPa. The green pellet was wrapped in copper foil and sintered at 1000 ℃ for 6 h under Ar atmosphere. The sintered pellet was dry polished to adjust the thickness at 1.0 mm, and Au blocking electrodes were sputtered on both sides of the pellet for conductivity measurements. AC impedance measurements were performed at an applied voltage of 10 mV over the frequency range from 7 MHz to 1 Hz in the temperature range 60 to -20°C. Results and Discussion Table 1 summarizes the relative density, ionic conductivity, and lattice parameters of LLNOF electrolytes with and without sintering aids. The highest relative density (92.7%) was obtained when Li2WO4 was added. However, the bulk ionic conductivity decreased to 2.73 mS cm-1, which was lower than that of LLNOF without sintering aids. The increase in relative density can be attributed to the fact that Li2WO4 has a melting point (742°C) lower than the sintering temperature, leading to the formation of a liquid phase that enhances sintering density.Figure 1 shows the relationship between lattice parameters and ionic conductivity. The ionic conductivity decreased with a decrease in the lattice parameter except for Li2ZrO3. The highest ionic conductivity was observed for the sample prepared without sintering aids. This can be attributed to elemental substitution within LLNOF caused by the addition of sintering aids. Figure 2 shows the cross-sectional SEM images of LLNOF pellets. The pellets prepared with Li2WO4 and LBCO, which generate a liquid phase, exhibit relatively larger grain sizes and fewer voids, resulting in higher relative densities. On the other hand, the sample with Al2O3 has a relatively higher number of residual pores within the grains, which is considered to have led to a decrease in relative density. These results suggest that liquid-phase sintering facilitates the densification of LLNOF.
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