A New and Fast Approach to Very Large Scale Integrated Sequential Circuit Test Generation

An efficient sequential circuit test generation algorithm is presented. The algorithm is based on PODEM and uses a nine-valued logic model. Among the novel features of the algorithm are use of an initial time-frame algorithm and correct implementation of a solution to the previous state information problem. The initial time-frame algorithm determines the number of time-frames required to excite the fault under test and the number of time-frames required to observe the excited fault. This step saves the test generator from doing unnecessary search in the input space. Test generation is done strictly in forward time. The algorithm saves good machine circuit state after test generation to aid in future test generation. Faulty machine state is set to unknown whenever test generation for a fault is begun. This solves the previous state information problem, which has often been ignored by existing test generators. >

Test generation using deterministic fault-oriented algorithms is highly complex and time consuming. New approaches are needed to augment the existing techniques, both to reduce execution time and to improve fault coverage. Genetic algorithms (GA's) have been effective in solving many search and optimization problems. Since test generation is a search process over a large vector space, it is an ideal candidate for GA's. In this work, we describe a GA framework for sequential circuit test generation. The GA evolves candidate test vectors and sequences, using a fault simulator to compute the fitness of each candidate test. Various GA parameters are studied, including alphabet size, fitness function, generation gap, population size, and mutation rate, as well as selection and crossover schemes. High fault coverages were obtained for most of the ISCAS'89 sequential benchmark circuits, and execution times were significantly lower than in a deterministic test generator in most cases.

State justification is a time-consuming operation in test generation for sequential circuits. In this paper, we present a technique to rapidly identify state elements (hip-hops) that are either difficult to set or unsettable. This is achieved by performing test generation on certain transformed circuits to identify state elements that are not settable to specific logic values. Two applications that benefit from this identification are sequential circuit test generation and partial scan design. The knowledge of the state space is shown to be useful in creating early backtracks in deterministic test generation. Partial scan selection is also shown to benefit from the knowledge of the difficult-to-set hip-hops. Experiments on the ISCAS89 circuits are presented to show the reduction in time for test generation and the improvements in the testability of the resulting partial scan circuits.

A sequential circuit test generation program is parallelized to run on a network of Sparc 2 workstations connected through ethernet. Sixteen processors are served by a single file server. The test generation program uses the time-frame expansion circuit model, and a branch and bound search algorithm in reverse time processing mode. The fault list is equally divided among the processors. The entire process consists of a series of parallel computing passes with synchronization occurring between passes. During a pass, each processor independently generates test sequences for the assigned faults through vector generation and fault simulation. A fixed per-fault CPU time limit is used within a pass. Faults requiring more time are abandoned for later passes. At the end of a pass, each processor simulates the entire fault list with its vectors and transmits the list of undetected faults to all other processors. Processors then combine these fault lists to create a list of faults that were not detected by all processors. This list is again equally divided and the next pass begins with a larger per-fault time limit for test generation. The process stops after either the required fault coverage is achieved or the pass with given maximum per-fault time limit is completed. Some benchmark results are given to show the advantage of distributed system for large circuits. The paper also outlines the lessons learned from the experiment and makes suggestions for improvement.

Today, VLSI design has progressed to a stage where it needs to incorporate methods of testing circuits. The Automatic Test Pattern Generation (ATPG) is a very attractive method and feasible on almost any combinational and sequential circuit. Currently available automatic test pattern generators (ATPGs) generate test sets that may be excessively long. Because a cost of testing depends on the test length, compaction techniques have been used to reduce that length. The motivation for studying test compaction is twofold. Firstly, by reducing the test sequence length, the memory requirements during the test application and the test application time are reduced. Secondly, the extent of test compaction possible for deterministic test sequences indicates that test pattern generators spend a significant amount of time generating test vectors that are not necessary. The compacted test sequences provide a target for more efficient deterministic test generators. Two types of compaction techniques exist: dynamic and static. The dynamic test sequence compaction performs compaction concurrently with the test generation process and often requires modification of the test generator. The static test sequence compaction is done in a post-processing step to the test generation and is independent of the test generation algorithm and process. In the thesis, a new idea for static compaction of test sequences for synchronous sequential circuits has been proposed. Our new method - SUSEM (Set Up Sequence Elimination Method) uses the circuit state information to eliminate some setup sequences for the target faults and consequently reduce the test sequence length. The technique has been used for the test sequences generated by HITEC test generator. ISCAS89 benchmark circuits were used in our experiments, for some circuits which have a large number of target faults and relatively small number of flip-flops, the very significant compactions have been obtained. The more important is that this method can be used to improve the test generation procedure unlike most static compaction methods which blindly or randomly remove parts of test vectors and cannot be used to improve the test generators.

~ NJ 07974 Abstract - This paper addresses the problem of simukating transition faults in synchronous sequential circuits. After presenting the concept of the transition fault modell for sequential circuits, we present a fault simulation algorithm for transition faults. The algorithm is a modification of PROOFS, a parallel, differential fault simulation algorithm for stuck faults. A novel fault injection technique is pro- posed. Experimental results show that neither a comprehen- sive functional verification sequence nor a test sequence gen- erated by a sequential circuit test generator for stucck-at faults produces a high fault coverage for transition faults. and finite state machine (FSM) synthesis for delay testabil- ity was adtlressedl. A known reset state is required. The method has limited capability of handling large circuits, because it Icquires the extraction of the complete or partial state transition graph. The approach suggested in 1131 assumes that the circuit is fault-free in the initialization and fault propagation phases. This suggestion is valid if the clock is applied alt a lower speed during the initialization and the fault propagation phases and is applied at a rated speed during the fault activation phase. Slow clock for ini- tialization ,and fault propagation is also assumed in (12). To the author's Icnowledge, no delay-fault simulator €or sequential circuits has been reported before. In this paper, we address the problem of simulating transition faults in sequential circuits. We first enhance the transition fault model for the gate-delay faults and the stuck-open faults in synchronous sequential circuits. We assume the input vectors and clock are applied at speed and at a fixed interval during test application. The primary outputs are: also observed at a fixed interval. We use a transition fault of size n clock cycles to model the defects that cause im extra delay of n clock cycles to a transition. We present a fault simulation algorithm for the proposed fault model. Fault simulation results on the ISCAS-89 sequential benchmark circuits are presented in Section 5.

This research was supported in part by the Semiconductor Research Corporation under contract SRC 95-DP-109, in part by ARPA under contract DABT63-95-C-0069, and by Hewlett-Packard under an equipment grant. A new sequential circuit test generator, ALT-TEST, is described which alternates repeatedly between two phases of test generation. The first phase uses a simulation-based genetic algorithm, while the second phase uses a deterministic algorithm. The fast execution of the first phase combines with the more powerful test sequence generation and redundancy-identification capabilities of the second phase to produce test sets having high fault coverages in low execution times. The effectiveness of the approach is demonstrated on the ISCAS89 sequential benchmark circuits and several synthesized circuits.

This report presents three dynamic methods for reducing the number of test vectors for sequential circuit test pattern generation. All methods work by taking a test sequence generated by the main ATPG program for a single fault and assigning the unspecified primary inputs with specific values. The completely filled test sequence can then be shown by simulation to pick up more faults than the one for which it was generated. All three approaches are presented and discussed, with the last method justified and explained in more detail than the others. Each method has been incorporated into the FASTEST sequential automatic test pattern generator. Experimental results using many of the ISCAS-89 sequential benchmark circuits are presented for all approaches that demonstrate their effectiveness in comparison to the widely used approach of performing a single random fill on all unspecified inputs.

Due to the complexity of test generation for stuck-at-faults in synchronous sequential circuits and the permanently increasing problem-size, algorithms solving this problem cannot work with acceptable CPU-time, even on computer systems with very high performance. Relating to this context this paper presents a new testability analysis guiding algorithms for sequential test generation. This testability analysis consists of two separated parts: First, a new technique for the detection of untestable stuck-at-faults; second, heuristics used to guide the decision process in test generation algorithms. Experimental results of sequential benchmark circuits allow us to conclude that our testability analysis provides less CPU-time for sequential test generation than other well-known testability analysis tools. >

The authors propose design for testability at the logic synthesis level. Their state assignment is aimed at producing a reduced feedback or pipeline like structure which is easily analyzed by a sequential circuit test generator. State variables are assigned one at a time such that a state variable depends only on primary inputs and the previously assigned state variables. This results in a purely pipeline structure for finite-memory or definite machines. For other machines, the number of cycles in the implemented structure is minimized. The authors give several examples to compare their reduced feedback synthesis with another method that is aimed at reducing the amount of logic in a multilevel implementation. Results show a marked improvement in test generation time and fault coverage; in terms of logic their method did just as well as the other method. >

The author presents a method for generating test sequences to detect delay faults in sequential circuits using the stuck-at-fault sequential test generator STALLION. The method is complete in that it will generate a delay test sequence for a targeted fault given sufficient CPU time, if such a sequence exists. Faults for which no delay test sequence exists are termed sequentially delay redundant. The author describes means of eliminating sequential delay redundancies in logic circuits. He presents a partial-scan methodology for enhancing the testability of difficult-to-test or untestable sequential circuits, wherein a small number of flip-flops are selected and made controllable/observable. The selection process guarantees the elimination of all sequential delay redundancies. It is shown that an intimate relationship exists between state assignment and delay testability of a sequential machine. A state assignment algorithm for the synthesis of sequential machines with maximal delay fault testability is described. Preliminary experimental results using the test generation, partial-scan, and synthesis algorithms are presented. >

Test generation for synchronous sequential circuits can be facilitated by decomposing the circuit into a cycle free interconnection of submachines, such that all feedback loops are included within the submachines. In this work, we describe a test generation procedure that takes advantage of cycle free circuit decomposition. The paper focuses on one of the subproblems of the test generation problem, the output sequence justification problem. We propose a solution to this problem and show how it can be incorporated into a test generation procedure.

<p>Test generation procedures for large VLSI designs are required to achieve close to 100% fault coverage using a small number of tests. They also must accommodate on-chip test compression circuits which are widely used in modern designs. To obtain test sets with small sizes one could use extra hardware such as test points or use software techniques. An important aspects impacting test generation is the number of specified positions, which facilitate the encoding of test cubes when using test compression logic. Fortuitous detection or generation of tests such that they facilitate detection of yet not targeted faults, is also an important goal for test generation procedures.</p> <p>At first, we consider the generation of compact test sets for designs using on-chip test compression logic. We introduce two new measures to guide automatic test generation procedures (ATPGs) to balance between these two contradictory requirements of fortuitous detection and number of specifications. One of the new measures is meant to facilitate detection of yet undetected faults, and the value of the measures is periodically updated. The second measure reduces the number of specified positions, which is crucial when using high compression. Additionally, we introduce a way to randomly choose between the two measures.</p> <p>We also propose an ATPG methodology tailored for BIST ready designs with X-bounding logic and test points. X-bounding and test points used to have a significant impact on test data compression by reducing the number of specified positions. We propose a new ATPG guidance mechanism that balances between reduced specifications in BIST ready designs, and also facilitates detection of undetected faults. We also found that compact test generation for BIST ready designs is influenced by the order in which faults are targeted, and we proposed a new fault ordering technique based on fault location in a FFR. Transition faults are difficult to test and often result in longer test lengths, we propose a new fault ordering technique based on test enumeration, this ordering technique and a new guidance approach was also proposed for transition faults. Test set sizes were reduced significantly for both stuck-at and transition fault models.</p> <p>In addition to reducing data volume, test time, and test pin counts, the test compression schemes have been used successfully to limit test power dissipation. Indisputably, toggling of scan cells in scan chains that are universally used to facilitate testing of industrial designs can consume much more power than a circuit is rated for. Balancing test set sizes against the power consumption in a given design is therefore a challenge. We propose a new Design for Test (DFT) scheme that deploys an on-chip power-aware test data decompressor, the corresponding test cube encoding method, and a compression-constrained ATPG that allows loading scan chains with patterns having low transition counts, while encoding a significant number of specified bits produced</p> <p>by ATPG in a compression-friendly manner. Moreover, the new scheme avoids periods of elevated toggling in scan chains and reduces scan unload switching activity due to unique test stimuli produced by the new technique, leading to a significantly reduced power envelope for the entire circuit under test.</p>

Researchers have proposed different methods for testing digital systems and circuits in the last couple of decades. The need for testing digital logic circuits has become more important than ever due to the growing complexity of such systems. During the design phase, testing is focusing on design defects, as well as manufacturing and wear out type of defects. Failures in digital systems could be caused, for example, by design errors, the use of inherently probabilistic devices, and manufacturing variability. As a way to test digital systems in a more efficient way, automated test generation has been proposed to automatically create tests that can quickly and accurately identify faulty components. Examples of such techniques are the sequential test generation, the scan path testing, and the random test generation techniques. With the research domain becoming more mature and growing, it is essential to systematically identify, analyze, and classify these contributions. We performed a systematic mapping study of automated test generation for digital circuits aimed at providing an overview of the application of these techniques. We focused on three of the most widely-used and well-supported hardware description languages (HDLs) for digital systems: Verilog, SystemVerilog, and VHDL. Our results suggest that the majority of the test generation methods for digital circuits are focused on the behavioral and register-transfer design levels. Fault-independent and fault-oriented test generation are the most frequently reported types of test generation methods, while HDL model simulation is the most common test generation technology used to search for test cases in these academic studies. While the results are suggesting a growing interest in this area, the majority of articles are published as conferences papers. Our results show that only 31% of the methods are implemented as software tools and only 63% of all contributions are actually generating executable test cases. This study makes three important contributions, (i) a state-of-the-art of test generation for digital system designs research is provided, (ii) the reported characteristics are identified in both the primary papers and experimental reports, (iii) gaps and opportunities for future test generation for digital system designs research are identified.

TPG for synchronous sequential circuits has received wide attention over the last two decades, yet unlike for (full-scan) combinational circuits, for many sequential benchmark circuits 100% fault efficiency still cannot be reached. This illustrates the complexity of sequential circuit ATPG. The huge search space, which exists during sequential circuit TPG, is the main reason for this complexity. Powerful techniques and heuristics are required to cope with this search space. One way to reduce the search space is the detection of illegal states. These states cannot be justified with an initialization sequence. In this paper, we propose new techniques to find illegal states and to remove the over-specification of these states by searching common fractions in the list of illegal states. Experimental results demonstrate the importance of an as complete as possible illegal state list: Higher fault efficiencies are reached for the sequential ISCAS'89 circuits (1989) and industrial circuits, together with a large reduction of CPU time.