A new multi-material level set topology optimization method with the length scale control capability

Design of shell-infill structures by a multiscale level set topology optimization method

This research is motivated by the need for control of flexural vibrations of lightweight plates. It addresses application of the level set method in optimal control of vibrations in plate-like structures. One of the most commonly practiced methods in control of vibration is to apply constrained layer damping patches to the surface of a structure. In order to consider the weight efficiency of the structure, the best shape and locations of the patches should be determined to achieve the optimum vibration suppression with lowest amount of damping patch. A novel topology optimization approach is proposed that is capable of finding the optimum shape and locations of the patches simultaneously. A 2D cantilever plate, undergoing flexural vibrations, will be considered. The optimal damping set will be found in the structure, such that the lowest modal energy in the fundamental vibration mode of the system is achieved. The proposed level set topology optimization method shows capability of determining the optimum damping set in structures accurately.

Level set methods have been widely used in image processing and computer vision. In conventional level set formulations, the level set function typically develops irregularities during its evolution, which may cause numerical errors and eventually destroy the stability of the evolution. Therefore, a numerical remedy, called reinitialization, is typically applied to periodically replace the degraded level set function with a signed distance function. However, the practice of reinitialization not only raises serious problems as when and how it should be performed, but also affects numerical accuracy in an undesirable way. This paper proposes a new variational level set formulation in which the regularity of the level set function is intrinsically maintained during the level set evolution. The level set evolution is derived as the gradient flow that minimizes an energy functional with a distance regularization term and an external energy that drives the motion of the zero level set toward desired locations. The distance regularization term is defined with a potential function such that the derived level set evolution has a unique forward-and-backward (FAB) diffusion effect, which is able to maintain a desired shape of the level set function, particularly a signed distance profile near the zero level set. This yields a new type of level set evolution called distance regularized level set evolution (DRLSE). The distance regularization effect eliminates the need for reinitialization and thereby avoids its induced numerical errors. In contrast to complicated implementations of conventional level set formulations, a simpler and more efficient finite difference scheme can be used to implement the DRLSE formulation. DRLSE also allows the use of more general and efficient initialization of the level set function. In its numerical implementation, relatively large time steps can be used in the finite difference scheme to reduce the number of iterations, while ensuring sufficient numerical accuracy. To demonstrate the effectiveness of the DRLSE formulation, we apply it to an edge-based active contour model for image segmentation, and provide a simple narrowband implementation to greatly reduce computational cost.

Integrated design of cellular composites using a level-set topology optimization method

SummaryThe parametric level set approach is an extension of the conventional level set methods for topology optimization. By parameterizing the level set function, level set methods can be directly coupled with mathematical programming to achieve better numerical robustness and computational efficiency. Moreover, the parametric level set scheme can not only inherit the primary advantages of the conventional level set methods, such as clear boundary representation and the flexibility in handling topological changes, but also alleviate some undesired features from the conventional level set methods, such as the need for reinitialization. However, in the existing radial basis function–based parametric level set method, it is difficult to identify the range of the design variables. Besides, the parametric level set evolution often struggles with large fluctuations during the optimization process. Those issues cause difficulties both in numerical stability and in material property mapping. In this paper, a cardinal basis function is constructed based on the radial basis function partition of unity collocation method to parameterize the level set function. The benefit of using cardinal basis function is that the range of the design variables can now be clearly specified as the value of the level set function. A distance regularization energy functional is also introduced, aiming to maintain the desired signed distance property during the level set evolution. With this desired feature, the level set evolution is stabilized against large fluctuations. In addition, the material properties mapped from the level set function to the finite element model can be more accurate.

In conventional level set methods, the slope of the level set function needs to be well controlled to maintain the numerical stability during the topology optimization process. One common solution is to regularize the level set function to be a signed distance function, which is usually achieved by periodically implementing the so called re-initialization scheme to force the level set function to gain the desired signed distance property. However, the re-initialization scheme will bring some unwanted drawbacks to the optimization process, such as zero level set drifting, time consuming etc. In addition, re-initialization is usually implemented outside the optimization loop, which will cause convergence issues. In this paper, a distance regularization functional is introduced to the structural topology optimization objective functional to ensure the signed distance property of the level set function near the structure boundaries. This functional can also keep the level set function to be constant-value at positions far away from the structural boundaries. The radial basis function (RBF) based parameterization technique together with the mathematical programming are utilized to improve the potential capability of handling multiple constraints for the topology optimization. The combination of these two techniques makes the level set based topology optimization be capable of handling complicated multi-constrained problems with higher numerical efficiency, leaving no compromise to multiple drawbacks. To demonstrate the validity of the proposed scheme, benchmark examples on minimum compliance structural optimization are employed. This type of problem is computed by the conventional level set method with the introduced distance regularization functional, the RBF based parametric level set and at last, the distance regularized RBF based parametric level set separately to demonstrate their differences.

The aim of this research is to construct a structural optimization method based on a level set method, the so-called convected level set method. The basic idea of this method is that the level set function is defined as a truncated smooth function obtained using a sinus filter based on a hyperbolic tangent function. The local property of the hyperbolic tangent level set function stabilizes the computation of the advection equation used for evolving the level set function and reduces the computational cost of the reinitialization that maintains the profile of the level set function. Additionally, the low computational cost characteristic enables the use of convective reinitialization, whose basic idea is that the reinitialization is incorporated in the advection equation, avoiding the need for a separate computation. Consequently, the convected level set method can avoid the need for additional computations when conducting reinitialization. The validity of our proposed method is tested with standard structural optimization problems.

Topology optimization of compliant mechanism and its support through a level set method

An efficient lithographic source and mask optimization approach is developed based on localized level set methods, which is reformulated as an inverse problem by tracking the evolution of level-set functions (LSFs) embedding the level-set representation of source and mask patterns. A distance regularized level-set (DRLS) term is incorporated into the level-set formulation enabling not only stable LSF evolution and accurate computation by maintaining a signed-distance property, but also a simple and efficient narrow-band implementation. Consequently, optimization dimensionality is significantly reduced by updating the pixels in the vicinity of zero level set (narrow band) instead of all the level sets, effectively reducing computation complexity, resulting in significantly improvements in pattern fidelity convergence in terms of runtime, computation load, Euler time step and caching memory requirement which are merited by numerical simulations.

We propose a variational framework for the integration of multiple competing shape priors into level set based segmentation schemes. By optimizing an appropriate cost functional with respect to both a level set function and a (vector-valued) labeling function, we jointly generate a segmentation (by the level set function) and a recognition-driven partition of the image domain (by the labeling function) which indicates where to enforce certain shape priors. Our framework fundamentally extends previous work on shape priors in level set segmentation by directly addressing the central question of where to apply which prior. It allows for the seamless integration of numerous shape priors such that--while segmenting both multiple known and unknown objects--the level set process may selectively use specific shape knowledge for simultaneously enhancing segmentation and recognizing shape.

This article proposes an efficient parameterized level set method (PLSM) for structural topology optimization design with minimum compliance as the objective function and volume fraction as the constraint condition. In the stage of establishing the optimization model, the level set function (LSF) is interpolated using compactly-supported radial basis functions (CS-RBFs) to transform the Hamilton-Jacobi partial differential equation (PDE) into ordinary differential equations (ODEs), thereby making the evolution of the LSF more convenient and efficient, and ensuring the smoothness of the optimization result boundary. The method of moving asymptotes (MMA) is used for solving the established optimization model, and meanwhile the shape sensitivity constraint factor is added to improve computational efficiency. During the evolution of the LSF, an approximate re-initialization scheme is employed to prevent the gradient of the LSF boundary from being too large or too small, thereby improving the numerical stability and the convergence speed of structural topology optimization process. Furthermore, the proposed method is also extensible and applicable to topology optimization of multi-material structures. The feasibility and effectiveness of this method have been verified through several typical numerical examples involving topology optimization of single-material structures and multi-material structures within the framework of minimum compliance design. HIGHLIGHTS An efficient parameterized level set method using the approximate re-initialization scheme is proposed for structural topology optimization. The approximate re-initialization scheme is employed when solving the parameterized level set function via the MMA algorithm. This scheme can prevents the gradient of the level set function boundary from being too large or too small, making the level set function update more stable and accelerating the convergence speed of structural topology optimization. The effectiveness and feasibility of the proposed method are demonstrated through examples of single-material and multi-material structural topology optimization.

A multi-phase level set framework for source reconstruction in bioluminescence tomography

A desirable feature in multidisciplinary design optimization (MDO) is to achieve an acceptable preliminary or initial design in an expeditiously fashion. One way to pursue this goal is to describe the structural boundary using a small number of design variables. In this paper we propose an approach to structural optimization that enhances the performance of multidisciplinary design tools because it greatly decreases the number of design variables assigned to structural deflnition. This approach is based on the Level Set Methods and uses the coe‐cients of the Fourier series expansion of the level set function as design variables. The global character of these coe‐cients and the fact that the level set function is real-valued provide the means to reduce the design space dimension. Within the level set framework, the structure is conflned to the region in which the level set function is negative. In this way, the zero level set of this function implicitly describes the structural boundary, which can undergo topological changes during the optimization process as the function evolves. The proposed methodology also averts successive mesh generation. We show that an interface can be described to any desirable accuracy using flnitely many Fourier modes of the signed distance to the interface. The total error is inversely proportional to the number of Fourier modes. We present two validation examples in topology optimization, and use these cases to study the efiects of the methodology parameters on the results. Finally, we propose two examples of application to the enhancement of aircraft roll maneuvers. In the flrst, the goal is to determine the layout of reinforcements in the front spar of a wing-aileron that maximizes the aileron reversal speed, subject to a constraint in the amount of reinforcing material. We also propose the design of a morphing airfoil-aileron conflguration capable of changing its mean camber to maximize the aileron efiectiveness through the activation of a system of actuators, given a restriction on power consumption.

In this work we discuss variants of a PDE based level set method. Traditionally interfaces are represented by the zero level set of continuous level set functions. We instead use piecewise constant level set functions, and let interfaces be represented by discontinuities. Some of the properties of the standard level set function are preserved in the proposed method. Using the methods for interface problems, we minimize a smooth locally convex functional under a constraint. We show numerical results using the methods for image segmentation.

Segmentation of stem cells is a challenging process in image processing where level set method is used extensively. This level set criterion with re-initialisation process reduces its wider range of application. Thus re-initialisation is eradicated by a method called distance regularisation in which the signed distance property is maintained near the zero level set via forward and backward (FAB) diffusion effect. A potential function is habituated to sustain the desired shape of the level set function. The initial potential function used in distance regularisation is single-well potential technique that causes excess backward diffusion and oscillation in LSF, so it is succeeded by double-well potential. But this double well technique losses the capability to conserve the regularity at some points. This problem is eliminated by a new novel method called improved diffusion rate with triple-well potential. The proposed diffusion rate can maintain the signed distance property of the level set function (LSF) and overcome the side effect of double-well potential with reduced number of iterations.