A production knowledge representation and its application in expert control system

To meet the ever-increasing demand of the rapidly-growing semiconductor manufacturing industry it is critical to have a comprehensive methodology integrating techniques for process optimization real-time monitoring and adaptive process control. To this end we have accomplished an integrated knowledge-based approach combining latest expert system technology machine learning method and traditional statistical process control (SPC) techniques. This knowledge-based approach is advantageous in that it makes it possible for the task of process optimization and adaptive control to be performed consistently and predictably. Furthermore this approach can be used to construct high-level and qualitative description of processes and thus make the process behavior easy to monitor predict and control. Two software packages RIST (Rule Induction and Statistical Testing) and KARSM (Knowledge Acquisition from Response Surface Methodology) have been developed and incorporated with two commercially available packages G2 (real-time expert system) and ULTRAMAX (a tool for sequential process optimization).© (1991) COPYRIGHT SPIE--The International Society for Optical Engineering. Downloading of the abstract is permitted for personal use only.

The tax big data supervision system and method, including the distributed real-time management and control system deployed in the superior unit and each subordinate unit, the superior distributed real-time management and control system is used to receive the management and control rules, and issue the management and control rules to the subordinate distributed real-time management and control System: The distributed real-time management and control system writes the massive data in the data source at the same level into the distributed message queue Kafka in real time, and uses the distributed stream computing engine Flink to compare and calculate based on the management and control rules, and write the data that conforms to the management and control rules. Enter the alarm information into Kafka; the lower-level distributed real-time management and control system pushes the alarm information in the Kafka subscription at this level to Kafka in the upper-level distributed real-time management and control system; the upper-level distributed real-time management and control system pushes the alarm information in the Kafka subscription to users , at the same time push the alarm information to the distributed search engine ElasticSearch to save, and provide the historical alarm information query function.

For regular vehicles, the vibration generated when a vehicle passes through a groove or step is dampened but still remains and causes whole-body vibration (WBV) to occupants through vehicle seat. Several epidemiological studies have clearly demonstrated that prolonged exposure to vibration from vehicles is detrimental to human health and may cause motion sickness. To reduce this whole-body vibration. We designed a simple and effective feed-forward control system with compact actuator compatible to the limited under-seat dimension and power outlet of compact general passenger cars and successfully authenticated the possibility of vertical vibration reduction by controlling the vehicle seat surface vertical displacement. In this research, we designed a real-time feed-forward control system with transfer function model estimation. This real-time control system contains a commercial DSP device providing coherence input and output with a controllable delay. With the application of transfer function model and state space model, this system successfully estimated the upcoming vibration acceleration according to the input of the vibrational acceleration time-domain data acquired from lower arm when the test vehicle passing a step. Furthermore, it is possible to process the input data and control the linear actuator precisely to reduce the vertical impact observed as setting force reduction.

The P-xylene oxidation unit is the key part of PTA (pure terephthalic acid) plant. Due to many uncertain factors such as non-linearity, strong coupling etc., it is hard for traditional control strategies to fulfill the operation objectives. To solve these problems, a kind of real-time expert control system (RECS) is proposed. The successful application of the proposed PECS to a PTA plant in a chemical factory shows that the RECS can not only overcome the real-time problems that perplexed the conventional expert system, by close combination with the HONEYWELL TDC-3000 DCS internal system and friendly man-machine interface, it is also more convenient for operation and correction of an expert knowledge database.

In real-time wireless control systems, the freshness of information is crucial since performance highly depends on timely exchange of information between the plant and the controller. In this study, the age metric, Age of Control Process (AoCP), is proposed for real-time wireless control systems which is different from traditional Age of Information (AoI). The First Generate First Serve (FGFS) M/M/1/1 → M/M/1/1 tandem queue model is considered to present a closed form expression for computation of AoCP and testbed environment is employed for the analysis of AoCP measure. Our experiment results show that FGFS M/M/1/1 → M/M/1/1 queuing model is suitable to represent real-time control systems. In addition, the proposed definition provides closer results to the experiment results when compared with the traditional AoI definition. To the best of our knowledge, this is the first study that conducts information freshness measurements on real-time control testbed.

Voting is an important operation in multichannel computation paradigm and realization of ultrareliable and real-time control systems that arbitrates among the results of N redundant variants. These systems include N-modular redundant (NMR) hardware systems and diversely designed software systems based on N-version programming (NVP). Depending on the characteristics of the application and the type of selected voter, the voting algorithms can be implemented for either hardware or software systems. In this paper, a novel voting algorithm is introduced for real-time fault-tolerant control systems, appropriate for applications in which N is large. Then, its behavior has been software implemented in different scenarios of error-injection on the system inputs. The results of analyzed evaluations through plots and statistical computations have demonstrated that this novel algorithm does not have the limitations of some popular voting algorithms such as median and weighted; moreover, it is able to significantly increase the reliability and availability of the system in the best case to 2489.7% and 626.74%, respectively, and in the worst case to 3.84% and 1.55%, respectively.

We have designed an active stressed lap and its control mode is that an computer sends control orders to the control system of the active stress lap, under windows operating system. The control mode has a shortage, which is a limit exists when we use the lap to complete an aspheric surface deformation task with a fast focal ratio, because windows system is not real-time. Therefore, we have designed a real-time deformation control system for the active stressed lap. The paper makes an introduction to the structure of the deformation control system of the active stressed lap. Secondly, gives a detailed presentation on the design of the test system from software and hardware two aspects .Finally, the paper makes a dynamic response test on the deformation control system of stressed lap, a stability test on the control system and an overall performance test.

The forthcoming Extremely Large Telescopes all require adaptive optics systems for their successful operation. The real-time control for these systems becomes computationally challenging, in part limited by the memory bandwidths required for wavefront reconstruction. We investigate new POWER8 processor technologies applied to the problem of real-time control for adaptive optics. These processors have a large memory bandwidth, and we show that they are suitable for operation of first-light ELT instrumentation, and propose some potential real-time control system designs. A CPU-based real-time control system significantly reduces complexity, improves maintainability, and leads to increased longevity for the real-time control system.

Gear factories are most typical discrete manufacturing factories. Many gear factories are striving to explore how to achieve intelligent manufacturing in order to improve efficiency and reduce costs. Digital twin technology is currently one of the most reliable ways to achieve intelligent manufacturing. This article aims to establish a real-time control system in order to promote intelligent manufacturing for discrete manufacturing factories. Firstly, a model for a digital twin gear factory is put forward based on the characteristics of gear factories, and the composition of a real-time control system for gear factories is clarified. Then, a human–computer interaction architecture for the real-time control system is proposed. The real-time control system consists of three parts as follows: a monitoring module, a virtualizing module, and a controlling module. At work, it appears as a kind of human–machine interaction form with the three following interfaces: a monitoring window, a virtualizing window, and a controlling window. Finally, a gear factory, which is specialized in manufacturing the intermediate shaft dual gear of a new energy vehicle gearbox, develops a set of software for the real-time control system. The prototype software is obtained through some development activities such as 3D MAX and WebGL virtualization modeling and OPC UA and REST communication design.

In this paper we present the architecture and framework for a benchmark suite that has been developed as part of the DeSiDeRaTa project. The benchmark suite is representative of the emerging generation of distributed, mission-critical, real-time control systems that operate in dynamic environments. Systems that operate in such environments may have unknown worst- case scenarios, may have large variances in the sizes of the data and event sets that they process (and thus, have large variances in execution latencies and resource requirements), and may be very difficult to characterize statically, even by time-invariant statistical distributions. The benchmark suite (called DynBench) is useful for evaluation of the Quality of Service (QoS) management and/or Resource Management (RM) services in distributed real-time systems. As such, DynBench includes a set of performance metrics for the evaluation of the QoS and RM technologies in dynamic, distributed real-time systems. The paper demonstrates the successful application of DynBench in evaluation of the DeSiDeRaTa QoS management middleware.

An Approach to the Design of Expert Systems for Hard Real-Time Control

In this paper, Linux-RTAI and Matlab/RTW is used to develop real-time control system for fast real-time simulation and implementation of the control algorithm. The hardware of the controller is based on PC/104 cards under Linux-RTAI operating system. The main characteristic of Matlab/RTW is that it can automatically generate the real-time simulation code for many target processors. The combination of Linux-RTAI as a controller platform and Matlab/RTW as control algorithm development environment brings the two main advantages: hard real-time capability and reduced time for control development. Moreover, online signal monitor and parameter modification is realized on the whole structure system. At last, the minimum execution time of real-time control task is determined and the application of real-time control system into flight vehicle is achieved in the work.

This study developed a real-time control system for a walking robot. The control system for the walking robot should have a real-time operating system, a small size, and extendable IO cards. The PC104 computer is selected due to its small size, reliability and availability of many IO cards. The Linux RTAI is selected because it is an open-source, efficient and hard real-time operating system. The Turbo PMAC PC104 card is used to control motor drivers because its small size, multi-axis synchronization and powerful control functions. Compared with CAN or EtherCAT bus control scheme, this system can easily support motor drivers from different companies. The software is reusable to different robots due to its independence on communication bus protocols and motor drivers. The motor control experiments are provided to show the satisfactory real-time control performance.

Real-time control systems (RTCSs) perform complex control and require low response times. They typically use third-party software libraries and are deployed on generic hardware, which suffer from delay faults that can cause serious damage. To improve availability and latency, the controllers in RTCSs are replicated on physical nodes. As physical replication is expensive, we study the alternative of exploiting virtualization technology to run multiple virtual replicas on the same physical node. As virtual replicas share the same resources, the delay faults they experience might be correlated, which would make such a replication method unsuitable. We conduct several experiments with an RTCS for electric grids, with multiple virtual replicas of its controller. We find that although the delay of a virtual machine is higher than of a physical machine, the correlation between high delays among the virtual replicas is insignificant, causing an overall improved availability. We conclude that virtual replication is indeed applicable to certain RTCSs, as it can improve reliability without added cost.

There is a growing interest in adopting object technologies for the development of real-time control systems. Several commercial tools, currently available, provide object-oriented modeling and design support for real-time control systems. While these products provide many useful facilities, such as visualization tools and automatic code generation, they are all weak in addressing the central characteristic of real-time control systems design, i.e., providing support for a designer to reason about timeliness properties. We believe an approach that integrates the advancements in both object modeling and design methods and real-time scheduling theory is the key to successful use of object technology for real-time software. Surprisingly several past approaches to integrate the two either restrict the object models, or do not allow sophisticated schedulability analysis techniques. This study shows how schedulability analysis can be integrated with UML for Real-Time (UML-RT) to deal with timing properties in real time control systems. More specifically, we develop the schedulability and feasibility analysis modeling for the external messages that may suffer release jitter due to being dispatched by a tick driven scheduler in real-time control system and we also develop the scheduliablity modeling for sporadic activities, where messages arrive sporadically then execute periodically for some bounded time. This method can be used to cope with timing constraints in realistic and complex real-time control systems. Using this method, a designer can quickly evaluate the impact of various implementation decisions on schedulability. In conjunction with automatic code-generation, we believe that this will greatly streamline the design and development of real-time control systems software.