An Optimised Spider-Inspired Soft Actuator for Extraterrestrial Exploration

More than 130,000 people have strokes each year in the United States [1]. Of these victims, 76% are left with disabilities that cost the nation over $54 billion in lost work and medical fees. One prominent disability is upper extremity hemiplegia, which occurs among approximately 50% of stroke sufferers [2]. Robotic technology has the potential to provide an automated platform for controlled rehabilitation and assisted, task-oriented therapy. Several systems have been designed to assist in patient articulation of an impaired hand using rigid robotic components. While these products have been successful in articulating the pure bending motions of the four fingers, the limited capabilities of rigid technologies fail to reproduce the complicated motion path [5] of the thumb during opposition grasp (see Figure 1). This is the most important articulation for normal hand function and specifically for picking up everyday objects. To date, robotic systems for thumb rehabilitation have not been widely investigated [3] apart from some recent work [4] that used a multi-joint rigid robot.

Emerging classes of soft robotics with flexible actuation, intelligent sensibility, and biomimetic functionality are driving significant advances in academic researches and commercial applications. Such new generation robotics relies heavily on important breakthroughs in soft matter engineering and flexible actuation systems. Unlike conventional rigid robots, soft robots generally have unique sporting styles and manufacturing strategies. Recently, a series of newly developed soft materials—gallium‐based liquid metals (LMs) are found to display dramatical roles in making soft machines and robotics with their unusual properties in soft robotic actuation and self‐driven field. With superior merits of both high stretchability and electroconductivity over conventional soft materials, LM is increasingly innovated as flexible sensors and actuators in constructing intelligent soft robots. Typical advances in LM enabled soft machines and robotics are summarized and interpreted, herein, with special focus on the driving principles of the LM objects, the preparation methods of LM flexible electronics for making soft robots, and the applications of LM in biomedicines and intelligent robots, together with the consideration of key challenges facing LM‐based soft robotics and its future prospects.

Conventional robots are constructed with rigid parts and materials, restricting their ability to deform freely and adapt to the external environment. Performing tasks such as handling delicate materials and navigating narrow pathways is challenging for these typical robots made of stiff materials. However, there is a growing demand for such functions in various industries. Recent advances in soft robotics have garnered considerable attention as solutions to these challenges. Soft robotic systems in various forms present a systematic solution for performing unique tasks. The goal of soft robotics research is to develop advanced technologies, incorporating innovative robotic mechanisms based on soft materials and structures to enhance adaptability. Soft robots find broad applications in diverse fields, including industry, healthcare, and field exploration. Soft component technology plays a crucial role in configuring soft robots. Soft actuators introduce new types of motion and operation mechanisms, while soft sensors measure the deformation of the actuators with a tiny stiffness change. These advancements in soft actuators and sensors encourage researchers to explore new robotic designs and applications. Additionally, the component technology enables the integration of soft and typical robots into hybrid B Youngsu Cha

Soft robots equipped with multifunctionalities have been increasingly needed for secure, adaptive, and autonomous functioning in unknown and unpredictable environments. Robotic stacking is a promising solution to increase the functional diversity of soft robots, which are required for safe human-machine interactions and adapting in unstructured environments. However, most existing multifunctional soft robots have a limited number of functions or have not fully shown the superiority of the robotic stacking method. In this study, we present a novel robotic stacking strategy, Netting-Rolling-Splicing (NRS) stacking, based on a dimensional raising method via 2D-to-3D rolling-and-splicing of netted stackable pneumatic artificial muscles to quickly and efficiently fabricate multifunctional soft robots based on the same, simple, and cost-effective elements. To demonstrate it, we developed a TriUnit robot that can crawl 0.46 ± 0.022 body length per second (BL/s) and climb 0.11 BL/s, and can carry a 3 kg payload while climbing. Also, the TriUnit can be used to achieve novel omnidirectional pipe climbing including rotating climbing, and conduct bionic swallowing-and-regurgitating, multi-degree-of-freedom manipulation based on their multimodal combinations. Apart from these, steady rolling, with a speed of 0.19 BL/s, can be achieved by using a pentagon unit. Furthermore, we applied the TriUnit pipe climbing robot in panoramic shooting and cargo transferring to demonstrate the robot's adaptability for different tasks. The NRS stacking-driven soft robot here has demonstrated the best overall performance among existing stackable soft robots, representing a new and effective way for building multifunctional and multimodal soft robots in a cost-effective and efficient way.

Continued technological progress in robotic systems has led to more applications where robots and humans operate in close proximity and even physical contact in some cases. Soft robots, which are made of highly compliant and deformable materials, provide inherent safety features unlike conventional robots that are made of stiff and rigid components. Soft robotics is a rapidly developing field exploiting biomimetic design principles, novel sensor and actuation concepts, and advanced manufacturing techniques. In this study, we propose novel 3D printable soft vacuum actuators that are inspired by the sporangium of fern trees. These actuators that are directly manufactured using commercial and affordable fused deposition modeling 3D printers offer many advantages such as high actuation speed (5.54 Hz), long lifetime (123,000 cycles), large payload to weight ratio (∼26), and significant output forces (∼16 N). The behavior of these actuators is accurately predicted, and their performance is optimized using finite element modeling. Furthermore, diverse robotic applications such as locomotion robots (a walking robot moving with an average forward speed of vf = 3.54 cm/s, and a hopping robot called Gongaroo hopping with an average speed of vf = 3.75 cm/s), grippers, and artificial muscles have been established and activated using the new soft actuation concept. Finally, to demonstrate the modularity of the proposed actuation concept, soft actuators with multiple degrees of freedom and variable length are established using a series of 3D printable vacuum hinges.

This study proposes the development and evaluation of bio-inspired soft robotic actuators tailored for minimally invasive surgery (MIS). The aim is to improve the precision, flexibility, and safety of surgical interventions by mimicking the mechanical adaptability of biological tissues. Through experimental design, finite element modeling, and predictive analysis, the performance of these actuators is quantified in terms of force output, deformation response, and compliance. Data collected from bench-top testing and simulation are statistically analyzed to evaluate the design efficacy. The results indicate significant enhancements in the dexterity and compliance of the actuators compared to rigid counterparts, thereby supporting their viability in MIS applications. Keywords: Keywords: Soft robotics, bio-inspired design, minimally invasive surgery, soft actuators, surgical innovation, predictive modeling

Energy in Robotics: An Interdisciplinary Challenge

Due to their light weight, flexibility, and low energy consumption, ionic electroactive polymers have become a hotspot for bionic soft robotics and are ideal materials for the preparation of soft actuators. Because the traditional ionic electroactive polymers, such as ionic polymer-metal composites (IPMCs), contain water ions, a soft actuator does not work properly upon the evaporation of water ions. An ionic liquid polymer gel is a new type of ionic electroactive polymer that does not contain water ions, and ionic liquids are more thermally and electrochemically stable than water. These liquids, with a low melting point and a high ionic conductivity, can be used in ionic electroactive polymer soft actuators. An ionic liquid gel (ILG), a new type of soft actuator material, was obtained by mixing 1-butyl-3-methylimidazolium tetrafluoroborate (BMIMBF4), hydroxyethyl methacrylate (HEMA), diethoxyacetophenone (DEAP) and ZrO2 and then polymerizing this mixture into a gel state under ultraviolet (UV) light irradiation. An ILG soft actuator was designed, the material preparation principle was expounded, and the design method of the soft robot mechanism was discussed. Based on nonlinear finite element theory, the deformation mechanism of the ILG actuator was deeply analyzed and the deformation of the soft robot when grabbing an object was also analyzed. A soft robot was designed with the soft actuator as the basic module. The experimental results show that the ILG soft robot has good driving performance, and the soft robot can grab a 105 mg object at an input voltage of 3.5 V.

Soft robots are inherently compliant and adaptive, therefore they are promising candidates for interacting with humans. However robotic manipulators utilizing soft actuators are often constrained by a series of actuator performance limitations. In this work we design a novel linear soft robotic actuator with significantly improved performances over the existing products, achieving 300% deformation ratio, quasi-constant output force over a wide motion range, while maintaining passive compliance and adaptability. Moreover, the novel actuator is less prone to friction, and could be fabricated using inject molding and 3D printing, hence having high repeatability at very low cost. An analytical model was developed to characterize the actuator behavior and provide a guideline for actuator design according to performance specifications. A 6 DOF soft manipulator was designed and fabricated utilizing the novel soft actuator. The manipulator arm had a serial kinematic structure with a biomimetic wrist and was driven by 12 soft actuators mounted onto the arm links. With 1.2m workspace radius and 1kg payload, the working air pressure could be as low as 1bar. Preliminary results have shown the validity of the novel soft actuator and manipulator designs, as well as the strong potential of soft robots in human-oriented applications.

Soft robots are known for their ability to perform tasks with great adaptability, enabled by their distributed, non-uniform stiffness and actuation. Bending is the most fundamental motion for soft robot design, but creating robust, and easy-to-fabricate soft bending joint with tunable properties remains an active problem of research. In this work, we demonstrate an inflatable actuation module for soft robots with a defined bending plane enabled by forced partial wrinkling. This lowers the structural stiffness in the bending direction, with the final stiffness easily designed by the ratio of wrinkled and unwrinkled regions. We show the stiffness properties of the actuation module through a first-principle model validated by experimental characterization, and demonstrate the module's ability to maintain the kinematic constraint over a large range of loading conditions. We illustrate how these properties give the potential for complex actuation in a soft continuum robot and for decoupling actuation force and efficiency from load capacity. The module provides a novel method for embedding intelligent actuation into soft pneumatic robots.

The availability of compliant actuators is essential for the development of soft robotic systems. Dielectric elastomers (DEs) represent a class of smart actuators which has gained a significant popularity in soft robotics, due to their unique mix of large deformation (>100%), lightweight, fast response, and low cost. A DE consists of a thin elastomer membrane coated with flexible electrodes on both sides. When a high voltage is applied to the electrodes, the membrane undergoes a controllable mechanical deformation. In order to produce a significant actuation stroke, a DE membrane must be coupled with a mechanical biasing system. Commonly used spring-like bias elements, however, are generally made of rigid materials such as steel, and thus they do not meet the compliance requirements of soft robotic applications. To overcome this issue, in this paper we propose a novel type of compliant mechanism as biasing elements for DE actuators, namely a three-dimensional polymeric dome. When properly designed, such types of mechanisms exhibit a region of negative stiffness in their force-displacement behavior. This feature, in combination with the intrinsic softness of the polymeric material, ensures large actuation strokes as well as compliance compatibility with soft robots. After presenting the novel biasing concept, the overall soft actuator design, manufacturing, and assembly are discussed. Finally, experimental characterization is conducted, and the suitability for soft robotic applications is assessed.

Soft robotics technology creates new ways for legged robots to interact with and adapt to their environment. In this paper we develop i) a new 2-degree-of-freedom soft pneumatic actuator, and ii) a novel soft robotic hexapedal robot called SoRX that leverages the new actuators. Simulation and physical testing confirm that the proposed actuator can generate cyclic foot trajectories that are appropriate for legged locomotion. Consistent with other hexapedal robots (and animals), SoRX employs an alternating tripod gait to propel itself forward. Experiments reveal that SoRX can reach forward speeds of up to 0.44 body lengths per second, or equivalently 101 mm/s. With a size of 230 mm length, 140 mm width and 100 mm height, and weight of 650 grams, SoRX is among the fastest tethered soft pneumatically-actuated legged robots to date. The motion capabilities of SoRX are evaluated through five experiments: running, step climbing, and traversing rough terrain, steep terrain, and unstable terrain. Experimental results show that SoRX is able to operate over challenging terrains in open-loop control and by following the same alternating tripod gait across all experimental cases.

Soft robots actuate themselves and their world through induced pressure and strain, and can often sense these quantities as well. We hypothesize that coordination in a tightly coupled collective of soft robots can be achieved with purely proprioceptive sensing and no direct communication. In this paper, we target a platform of soft pneumatic modules capable of sensing strain on their perimeter, with the goal of using only the robots' own soft actuators and sensors as a medium for distributed coordination. However, methods for modelling, sensing, and controlling strain in such soft robot collectives are not well understood. To address this challenge, we introduce and validate a computationally efficient spring-based model for two-dimensional sheets of soft pneumatic robots. We then translate a classical consensus algorithm to use only proprioceptive data, test in simulation, and show that due to the physical coupling between robots we can achieve consensus-like coordination. We discuss the unique challenges of strain sensors and next steps to bringing these findings to hardware. These findings have promising potential for smart materials and large-scale collectives, because they omit the need for additional communication infrastructure to support coordination.

Azobenzene‐functionalized liquid crystalline polymer networks (azo‐LCNs) are promising candidates for light‐fueled contactless manipulation of miniaturized soft robots through embedding photoactive molecular switches into alignment‐programmable LCNs. In particular, the 3D helical geometry of azo‐LCNs is reported to achieve rapid photomotility by introducing rolling resistance. However, the maximum height of the obstacle that soft robot can overcome is limited by the helix diameter and the stress–strain responsivity. Herein, the helical diameter per unit length and photogenerated stress through molecular engineering of photoactive molecular switches are maximized. The carbon number of aliphatic spacers in the photoactive molecular switches is varied from two to eight to systematically investigate the structure–property–performance relations by studying the molecular geometry, physical properties of polymers, and photomotility of polymers. Furthermore, a finite‐element analysis simulation is presented to understand the rolling locomotion of helical torsional soft robots. Through molecular engineering, the helix diameter per unit length of 0.2 mg soft robots is maximized, demonstrating high Young's modulus (≈2 GPa) and photogenerated stress (>1 MPa), as well as large velocity per body length, compared with the previously reported soft robots. Finally, the molecularly engineered soft robots successfully climb stairs, which is a key task in robotic systems.

The benefits of soft robotic actuation have been recognized and soft actuators are increasingly used. Soft robots are generally lightweight, inexpensive, and highly compliant. They are often used for interaction with small objects which only require relatively low force output. Nevertheless, large-scale applications can still benefit from the advantages of soft actuators if force output is sufficiently large. Some soft actuation has been employed in large-scale applications, but the area remains greatly underexplored. This article presents the Soft Torque-generating Actuation System (STAS) a lean soft actuation architecture capable of producing relatively large torque output while maintaining compliant interaction with the environment. Design and fabrication of the system are described, and a theoretical model is introduced for predicting torque output. The model is validated against measured torque output, and the system is further characterized in terms of power output. The model is shown to adequately predict torque output at low actuator angles. The system is shown to require only 30.0 kPa to achieve a large torque output of 10 N-m. The system also reaches a peak power output of 1.29 Watts. Finally, a versatile application of STAS is shown through a wearable joint-assistive device. The STAS is a promising architecture for a new type of high force actuation using soft actuators.