Considering surface roughness O-ring lubricating-oil static seal leakage prediction via optimized circular plate gap model

This article summarizes results of research conducted by the National Institute for Occupational Safety and Health (NIOSH) at its Pittsburgh Research Laboratory. The objective of this work was to determine the correlation between the mass (M) of respirable coal and limestone dusts collected on 25-mm-diameter glass fiber filters mounted in cassettes and the increase in differential pressure (deltaP) that develops across the filters when drawing at constant air flow. Test aerosols were generated inside a laboratory dust chamber using various coal dusts, limestone dust, and mixes of the two. Dusts with different particle size distributions were deposited on the filters by sampling from the chamber through cyclone preclassifiers at different flow rates. Results show that the relationship between differential pressure increase (cm water) and dust mass (mg) is linear and can be approximated by the equation deltaP = KM. The K values (slopes) range from 1.14 to 1.64, depending on the parent coal of the samples. The influence of particle size distribution was also found. The overall K value for all the data summarized in this article is 1.35, with R2 = 0.84 for the summary equation. When calibrated for individual work sites, or other circumstances where great variability in dust characteristics is avoided, the relationship between collected dust mass and increase in differential pressure may provide an exploitable principle for measurement of respirable dust concentrations.

Fabric filter bag investigation following field testing of sorbent injection for mercury control at TXU's Big Brown Station

Aircraft engines deteriorate during continuous operation under the action of external factors including fouling, corrosion, and abrasion. The increased surface roughness of compressor passage walls limits airflow and leads to flow loss. However, the partial increase of roughness may also restrain flow separation and reduce flow loss. It is necessary to explore methods that will lower compressor deterioration, thereby improving the overall performance. The experimental research on the effects of surface roughness on highly loaded compressor cascade aerodynamics has been conducted in a low-speed linear cascade wind tunnel. The different levels of roughness are arranged on the suction surface and pressure surface, respectively. Ink-trace flow visualization has been used to measure the flow field on the walls of cascades, and a five-hole probe has been traversed across one pitch at the outlet. By comparing the total pressure loss coefficient, the distributions of the secondary-flow speed vector, and flow fields of various cases, the effects of surface roughness on the aerodynamics of a highly loaded compressor cascade are analyzed and discussed. The results show that adding surface roughness on the suction surface and pressure surface make the loss decrease in most cases. Increasing the surface roughness on the suction surface causes reduced flow speed near the blade, which helps to decrease mixing loss at the cascades outlet. Meanwhile, adding surface roughness on the suction surface restrains flow separation, leading to less flow loss. Various levels of surface roughness mostly weaken the flow turning capacity to various degrees, except in specific cases.

Dust is to be limited in the primary circuit of the high temperature gas-cooled reactors (HTGRs) with regard to the reactor operational stability and structural integrity of the heat exchanger because the dust in the coolant adheres to the heat transfer pipe surface, and it is lowered with the performance of the heat exchanger. Furthermore, the dust, including the fission products (FPs) which adhered to the piping, must be reduced in order to be discharged in the depressurization accident with coolant helium.In High Temperature Engineering Test Reactor (HTTR), the rise of filter differential pressure of primary helium gas circulator (HGC) showed that the dust was arising in the coolant. The increase of differential pressure at the filter of the HGC for the primary pressurized water cooler (PPWC) in HTTR was observed from the beginning of the HGC operation. The differential pressure rose with the increase in operating time of the HGC, and the filter had to be exchanged the filter approximately in about every 8400 hours.Therefore, the source of the dust should be investigated using The Scanning Electron Microscope (SEM) and The X-ray Fluorescence (XRF) analyzer. SEM was used to observe the appearance of the captured dust in detail and to identify its shape and its size. This result clearly indicated that the dusts mainly composed of carbon. XRF was used to estimate the sources of the carbonaceous dust particles. It was clarified that the source of dust is the slide member of the compressor which is not of a primary cooling system.© 2012 ASME

_ This article, written by JPT Technology Editor Chris Carpenter, contains highlights of paper SPE 209475, “Unraveling the Mystery of Inhibitor-Resistant Calcite Affecting Onshore and Offshore Operations,” by Hugh M. Bourne, SPE, Adil A. Abbasov, and Ben E. Smith, BP. The paper has not been peer reviewed. _ Magnesian calcite has been identified as the main constituent of solids fouling in several of an operator’s facilities in the North Sea and Azerbaijan and in partner operations in other locations. These solids were, for many years, thought to be calcite scale. The complete paper describes how this “pseudoscale” was detected and its prevalence, using field case examples. The Discovery: Case 1 Soon after the start of operations in May 2017, fouling of the rundown coolers was observed on a North Sea floating production, storage, and offloading vessel. The increase in differential pressure across the coolers was believed to be the result of wax deposition. The cooler performance, however, progressively deteriorated with every dewaxing cycle to a point at which running the cooler without cooling medium had no effect on the differential pressure. One of the rundown coolers was removed and returned to the manufacturer for inspection and cleaning. This revealed that hard, scale-like solids were filling the space between the plates completely (Fig. 1). The retrieved solids dissolved in acid, were calcium-rich, and appeared visually and mechanically to be a scale; thus, they were assumed initially to be calcium carbonate. The first analysis of solids from the rundown cooler and other parts of the plant suggested that up to 33% of the composition of these solids was calcium, which would be equivalent to greater than 80% of these solids being calcium carbonate. Scaling in the rundown cooler was not expected and raised concerns about uncontrolled scaling in other parts of the plant. A wider review of plant performance was initiated, and more-detailed analysis of the solids collected in the rundown coolers was undertaken using X-ray diffraction spectroscopy (XRD). The rundown cooler solids analysis revealed an inorganic crystalline compound consisting of magnesian calcite (calcium/magnesium carbonate) that had the appearance of a compacted transported solid. The dewaxing frequency was increased to prevent this accumulation, which ultimately proved an effective mitigation strategy. The wider review of plant performance identified frequent fouling of the produced water-pump suction strainers and a gradual decrease in the performance of the crude-oil heaters. Analysis of the solids fouling the produced-water-pump suction strainers also was dominated by magnesian calcite, suggesting that the reservoir fines were transported in both the oil and the produced-water streams. Reservoir solids fouling is not uncommon, but, by the beginning of 2018, the decrease in the differential pressure trend across the crude-oil heaters became more prominent. By the end of the first quarter of 2018, the degradation was limiting the ability of the plant to meet temperature set points in the separators, potentially limiting production rates.

Lab and pilot scale investigations on membrane fouling during the ultrafiltration of surface water

Summary The velocities and quality factors of compressional and shear waves have been measured at ultrasonic frequencies in Cooper Basin sandstone under a rang of pore pressure and confining stress using a pulse-echo technique. The effective stress coefficient, n, is found to be less than 1 for both velocities and quality factors in the Cooper Basin sandstone. The pore pressure sensitivity of wave velocities decrease ( n approaches one) with the increase of differential pressure. In contrast, the effect of pore pressure on both P- and S-wave quality factors increase ( n decreases) with increasing differential pressure. The strong influence of pore pressure on Q p and Qs is attributed to behavior of pore filling and grain coating clay minerals.

The simplified ray-tracing technique reported in Part I of this paper is employed to compute the single-scattering properties of hexagonal columns with maximum dimensions ranging from 2 to 3500 mum with a size-bin resolution of 2 mum at wavelengths of 0.86 and 2.13 mum. For small ice crystals, the current treatment of surface roughness may not be adequate because the applicability of the principles of geometric optics breaks down for small roughness scale. However, for ice crystals smaller than 40 mum, the aspect ratios of these particles are close to one, and the effect of surface roughness is quite small. In this paper, the diffraction is accounted for in the same way as in the case of smooth particles. It is essentially unfeasible to incorporate the effect of surface roughness into the numerical computation of the diffraction contribution. The scattering properties of individual ice crystals are then averaged over 18 particle size distributions whose effective particle radii (re) range from 5 to 90 mum. The single-scattering properties of ice clouds are strongly sensitive to surface roughness condition. Lookup tables that are built for the correlation between the bidirectional reflectances at wavelengths of 0.86 and 2.13 mum with different roughness conditions are used to retrieve ice cloud optical thickness and effective particle size over oceans. Pronounced differences are noticed for the retrieved cirrus cloud optical thickness and effective particle sizes in conjunction with different surface roughness conditions. The values of the retrieved cirrus cloud optical thickness in the case of the rough surface are generally smaller than their counterparts associated with smooth surface conditions. The effect of surface roughness on the retrieved effective particle radii is not pronounced for slight and moderate roughness conditions. However, when the surfaces of ice crystals are substantially rough, the retrieved effective radii associated with roughened particles are larger and smaller than their smooth surface counterparts forlarge (re>50 mum) and small (re<35 mum) ice crystals, respectively, whereas the effect of surface roughness on the retrieved effective radii shows a nonmonotonic feature for moderate particle sizes (35 mum<re<50 mum). In general, the dominant effect of surface roughness on cloud property retrievals is to decrease the retrieved optical thickness and to increase the retrieved effective particle size in comparison with their counterparts in the case of smooth ice particles.

The engineering applications of spreading and adhesion phenomena involving fluids on solids are numerous. The adhesive and spreading interactions at the solid-fluid interfaces are well characterized by dynamic contact angles. This study reports on the results of an experimental investigation into the effect of solid surface roughness on dynamic contact angles in solid-liquid-liquid (S-L-L) systems. The experiment involved the use of Wilhelmy Plate apparatus to measure adhesion tension (which is the product of interfacial tension and cosine of the contact angle between the liquid-liquid interface and the solid surface), the DuNuoy tensiometer to measure the liquid-liquid interfacial tension, and a profilometer to characterize the roughness of the solid surfaces used. The components of the solid-liquid-liquid systems studied consisted of: (i) smooth glass, roughened quartz and an actual rock surface for the solid phase, (ii) normal-hexane and deionized water as the two immiscible liquid phases. The dynamic contact angles (advancing and receding angles) of the three-phase (rock-oil-water) system provide essential information about the wettability of petroleum resrvoirs. The wettability of a reservoir is an important parameter that affects oil recovery in primary, secondary, and enhanced recovery operations [1]. Contact angle measurements on smooth surfaces are generally used to characterize reservoir wettability. However pore surfaces within reservoir rocks are essentially rough and hence it is important to determine the effect of such roughness on measured contact angles. There is very little information in the open literature on the effect of surface roughness on dynamic contact angles in S-L-L systems. In the present work, four levels of roughness of solid surfaces of similar mineralogy (quartz and glass) were tested in hexane-deionized water fluid pair. The advancing and receding contact angles measured at ambient conditions were analyzed for wettability effects. It was found that as surface roughness increased, the dynamic contact angles also increased. The wettability of the rock-oil-water system shifted from weakly water-wet for the smooth glass to intermediate-wet for the roughened surface. The general trends observed in our study were found to be in good agreement with other published results. However, the generally held notion of increasing contact angle hysteresis with increasing roughness appears to be incorrect in solid-liquid-liquid systems.

Surface roughness affects proliferation, differentiation (alkaline phosphatase and osteocalcin), local factor production (transforming growth factor (TGF beta) and prostaglandin E2 (PGE2)], and response to 1,25-(OH)2D3 (1,25) of MG63 osteoblast-like cells. In this study, we examined whether the effect of surface roughness on MG63 cells is mediated by prostaglandins produced by the cells. Unalloyed titanium (Ti) disks were pretreated with HF/HNO3 (PT) and then machined and acid-etched (MA). Disks were also coarse grit-sandblasted (SB), coarse grit-sandblasted and acid-etched (CA), or plasma-sprayed with Ti particles (PS). The surfaces, from smoothest to roughest, were PT, MA, CA, SB, and PS. MG63 cells were cultured to confluence on the Ti disks in the presence or absence of 10(-7) M indomethacin (Indo), a specific inhibitor of cyclooxygenase activity, resulting in decreased prostaglandin production. When the cells reached confluence, cell number, cell layer alkaline phosphatase specific activity (ALPase), and osteocalcin (OC) and latent TGF beta (LTGF beta) production were determined. In addition, confluent cultures which had been grown in the absence of Indo were exposed to 10(-7) M 1,25, 10(-7) M Indo, or a combination of the two for 24 h. On the rougher surfaces, cell number was decreased and ALPase, OC, and LTGF beta were increased. When indomethacin was present throughout the culture period, the effect of surface roughness on cell number, OC, and LTGF beta was abolished. ALPase was reduced, but surface roughness-dependent effects were still observed. Addition of indomethacin to confluent cultures for 24 h had no effect on any of the parameters examined, with one exception: Cells cultured on MA surfaces exhibited a more differentiated phenotype. 1,25 increased all parameters examined on SB, CA, and PS surfaces. When indomethacin was added with 1,25, the 1,25-dependent effects on cell number and OC and LTGF beta production were abolished; however, ALPase was unaffected. This indicates that bone cell response to systemic hormones may be modified by implant surface roughness. This effect may be mediated, at least in part, by prostaglandins produced by the same cells.

Purpose Surface properties (smooth or roughness) play a critical role in controlling the wettability, surface area and other physical and chemical properties like fluid flow behaviour over the rough and smooth surfaces. It is reported that rough surfaces are offering more significant insights as compared to smooth surfaces. The purpose of this study is to examine the effects of surface roughness in the diverging channel on physiological fluid flows. Design/methodology/approach A mathematical formulation based on the conservation of mass and momentum equations is developed to derive exact solutions for the physical quantities under the assumption of low Reynolds numbers and long wavelengths, which are appropriate for biological transport scenarios. Findings The results reveal that an increase in surface roughness reduces axial velocity and volumetric flow rate while increasing pressure distribution and turbulence in skin friction. Research limitations/implications These findings offer valuable insights for biological flow analysis, highlighting the effects of surface roughness, non-uniformity of the channel and magnetic fields. Practical implications These findings are very much applicable for designing the pumping devices for transportation of the fluids in non-uniform channels. Originality/value This study examines the impact of surface roughness on the peristaltic pumping of viscoelastic (Jeffrey) fluids in diverging channels with transverse magnetic fields.

Fatigue behavior of additive manufactured 316L stainless steel parts: Effects of layer orientation and surface roughness

Although it is well accepted that implant success is dependent on various surface properties, little is known about the effect of surface roughness on cell metabolism or differentiation, or whether the effects vary with the maturational state of the cells interacting with the implant. In the current study, we examined the effect of titanium (Ti) surface roughness on chondrocyte proliferation, differentiation, and matrix synthesis using cells derived from known stages of endochondral development. Chondrocytes derived from the resting zone (RCs) and growth zone (GCs) of rat costochondral cartilage were cultured on Ti disks that were prepared as follows: HF-HNO3-treated and washed (PT); PT-treated and electropolished (EP); fine sand-blasted, HCl-H2SO4-etched, and washed (FA); coarse sand-blasted, HCl-H2SO4-etched, and washed (CA); or Ti plasma-sprayed (TPS). Based on surface analysis, the Ti surfaces were ranked from smoothest to roughest: EP, PT, FA, CA, and TPS. Cell proliferation was assessed by cell number and [3H]-thymidine incorporation, and RNA synthesis was assessed by [3H]-uridine incorporation. Differentiation was determined by alkaline phosphatase specific activity (AL-Pase). Matrix production was measured by [3H]-proline incorporation into collagenase-digestible (CDP) and noncollagenase-digestible (NCP) protein and by [35S]-sulfate incorporation into proteoglycan. GCs required two trypsinizations for complete removal from the culture disks; the number of cells released by the first trypsinization was generally decreased with increasing surface roughness while that released by the second trypsinization was increased. In RC cultures, cell number was similarly decreased on the rougher surfaces; only minimal numbers of RCs were released by a second trypsinization. [3H]-thymidine incorporation by RCs decreased with increasing surface roughness while that by GCs was increased. [3H]-Uridine incorporation by both GCs and RCs was greater on rough surfaces. Conversely, ALPase in the cell layer and isolated cells of both cell types was significantly decreased. GC CDP and NCP production was significantly decreased on rough surfaces while CDP production by RC cells was significantly decreased on smooth surfaces. [35S]-sulfate incorporation by RCs and GCs was decreased on all surfaces compared to tissue culture plastic. The results of this study indicate that surface roughness affects chondrocyte proliferation, differentiation, and matrix synthesis, and that this regulation is cell maturation dependent. © 1996 John Wiley & Sons, Inc.

The machining process is one of the processes used to process steel materials. The value or level of material roughness is one of the values that is considered in the machining process, according to the desired roughness value. One example is in the turning process, spindle speed, depth of feed, and feed motion are factors that can affect the level of roughness of a material. The level of roughness that is not according to demand is one of the problems in the manufacturing industry, especially in the results of the turning process. One of the causes of the discrepancy in the roughness value is because the parameters used are not suitable. Therefore, this study aims to determine the optimal parameters in the turning process to obtain the optimal roughness value, and to determine the parameters that most influence the roughness of the turning process. In this study, ST 37 steel was used. This study used an experimental design method with Orthogonal Array L8. The experiment was carried out with 5 control factors and 3 noise factors. Each factor has 2 levels and is repeated 8 times. In this study using a conventional lathe and for roughness testing using a Surface Roughness Tester. Based on the results of data analysis, the movement factor has the highest influence on the surface roughness value. The ranking factors that affect the roughness value are as follows: spindle speed of 345 rpm, feed motion of 0.051 mm/rad, depth of cut 1 mm, dry cooling, and automatic sledding. The Design of Experiments (Taguchi) method use quality characteristics to determine the results of the analysis. In this study, the quality characteristic is smaller the better. Smaller the better characteristics is where the smaller value, then better the quality. In variations of the spindle rotation speed and feed motion, we get where if the spindle speed is high and the feed motion is low it will produce a low level of roughness, whereas if the spindle speed is low and the feed movement is high it will produce a high level of roughness.

Microstrip line structures consist of different conductors, such as trace and reference planes, which have different surface roughness levels due to the printed-circuit board manufacturing process. The bottom surface of the trace is often rougher than the top surface of the trace, and the roughness levels of different reference planes vary for different foil types and manufacturing processes. To accurately model the additional conductor loss caused by such differences in microstrip lines, a new modeling method is proposed with different roughness levels on different surfaces and a reference plane, in contrast to the traditional roughness modeling approach, which considers a uniform roughness distribution for all surfaces. The effect of the different surfaces on the resistance is determined by applying additional microstrip models to analyze the effect of surface roughness from different surfaces and to improve the accuracy of insertion loss prediction based on the modeled total resistance.