Design and Operation of a Reversible Solid Oxide Test Facility

The electrochemical reduction of CO2 was studied via solid oxide electrolysis cell (SOEC), a type of device that can work reversely into a solid oxide fuel cell (SOFC) to generate electricity. Application of SOEC for CO2 electrolysis possesses potential rewards both in energy and environmental aspects, as it offers a way to recycle CO2 into chemicals and value-added fuels, which helps to reduce the accumulation of atmospheric CO2 and realize the carbon neutral cycling of fuels. Secondly, SOEC techniques provide a means to utilise the intermittent renewable sources, such as wind, tide, etc., as energy input to store excess electricity in the form of H2, CO and hydrocarbons and use these chemicals when necessary. Yet it is a challenging task to realize an efficient reduction of CO2 by SOEC due to the non-polar nature of CO2 fuels which are hard to be chemically absorbed and activated in high temperature range. The CO product from CO2 reduction is also demanding for the choice of fuel electrode (i.e. cathode in SOEC and anode in SOFC) materials, which has been an issue for the CO/hydrocarbon-fuelled SOFCs. To date, the CO2 electrolysis by SOEC is still at the starting point, and the mechanisms on the electrochemical reduction of CO2through SOECs are not fully understood. Extensive efforts need to be dedicated to the material developments, mechanism study, and system designs etc. Effort was made in our lab to find a highly performed, long-term durable cathode material for electrochemical reduction of CO2 by SOEC and to obtain more understandings of the mechanism of CO2 electrochemical reduction process. Different cathode materials were employed, including Ni-8 mol% yttria stabilised zirconia (YSZ) cermet, (La,Sr)(Cr,Mn)O3 (LSCM)-YSZ composite, and LSCM-(Gd, Ce)O2 (GDC) composite. Focus was casted on LSCM based cathodes which were found to be carbon-resistive, and the microstructure of LSCM-based cathodes was tuned to high performance and efficient CO2 electrolysis by the strategy of applying a gradient composite cathode and of adopting wet impregnation as cell fabrication procedures. The electrochemical performance of CO2 electrolysis was characterized in various CO2-CO mixtures and applied potentials in 900-750oC with the aid of impedance spectroscopy, on YSZ electrolyte supported three-electrode SOECs. In this paper, impedance behaviour of the electrochemical reduction reaction of CO2 from different cathode SOECs was correlated with the variations in gas composition, operating temperature and loading potential. As both charge transfer and surface adsorption/desorption equilibration and surface diffusion of activated species were found to be dominant processes taking place in the scope of cathodes under examination, with the later being significant in CO2-rich fuels, areas of discussion will be the effects of operational conditions on the impedance arcs associated with these steps, and how the cathode microstructure impacts the impedance behaviour and the corresponding elementary steps from CO2electrochemical reduction. By introducing a LSCM-YSZ 30-70/LSCM-YSZ 60-40 graded cathode and by incorporating extra catalyst into LSCM-GDC composite, the cathode performance was greatly improved, and the surface activity was profoundly accelerated. However, the most effective way to promote cathode performance was to introduce the cathode components in separate steps via wet impregnation. A competitive CO2 electrolysis performance to Ni-YSZ cermet was obtained from the GDC impregnated LSCM-YSZ cathode with 0.5% Pd extra catalyst, which also showed a comparable performance between SOEC and SOFC when operating in CO2-CO 50-50 mixture.

Review: 22 refs.

Introduction With the recent enhancement of renewable energy utilization, large scale energy conversion and storage become more important to control the surplus electric power due to the unsteady power generation. Reversible hydrogen energy storage system via solid oxide electrolysis cell (SOEC) and solid oxide fuel cell (SOFC) are expected as a high efficient device because of its high operating temperature (600℃~1000℃). It is possible to unify them to one device as reversible system (RSOFC/EC), but it is necessary to understand the mechanism of FC/EC reactions and design the device with a good balance between FC and EC in order to apply them for an actual energy system. While SOFC reaction models and many electrochemical data of electrodes have been developed and reported by many researchers, there are few reports to investigate the reaction model of SOEC. Thus, it is possible to predict the performance of SOEC based on a comprehensive SOFC/EC models and experimental data of SOFC, because the reactions of SOFC and SOEC are a reversible relationship and the equal value of IR loss can be applied. However, the comprehensive SOFC/EC electrochemical model has not been established. A series of experimental data of anodic and cathodic current density vs. the potential should be investigated at various conditions to develop the SOFC/EC model. In this work, a series of anodic and cathodic electrode performance was taken using a SOFC in various conditions. Furthermore, attempting to predict SOEC performance from SOFC performances, we proposed and discussed a new model of electrolysis based on our developed SOFC model. Experimental The Disks of 8 mol% Y2O3-ZrO2 (YSZ; 0.25 mm thickness, 20 mm diameter) were used as the electrolyte and the anode was a Ni/YSZ or Ni/GDC composite, and the cathode was a La0.8Sr0.2MnO3/ScSZ composite. We measured the dependence of the current density of anodes on oxygen activity with wide range to get both power generation and electrolysis data for various gas composition (PH2=0.3~0.99 atm, PH2O=0.01, 0.03, 0.05 atm). Results and Discussion 1. Method to fit parameters on the SOFC/EC model We have developed the electrochemical reaction model on the fuel electrode (=anode) based on the equilibrium of competitive adsorption and oxygen activity, ao , specified by anode potential (Eq.1, Table.1) [1]. The SOFC model was constructed by assuming competitive adsorption equilibrium of H2, H2O and O on Ni surfaces at three-phase boundary and the rate-determining step to be Langmuir-type reactions of H with O (Table.1). We obtained an equation of the electrical current density, i, as a function of the oxygen activity (ao ) calculated from the anode potential which is simply measured from experiments. To confirm effectiveness of the model, we fitted the model to actual experimental data described by i vs. ao . From the equations of model on Table.1, each current density of SOFC (ia ) and SOEC(ic ) are described as Eq.2. To draw the plot of i vs. ao on the model, the rate constants (ka, kc ) and the equilibrium constants (KO, KH, KH2O ) need to be defined as reliable value. Thus, from the equilibrium potential vs. 1 atm O2 (Eq.3), we defined the rate constant of kc as Eq.4. When the kc became a dependent variable of ka , then we fitted ia to power generation experimental data described by i vs. ao so that the values of KHKO/KH2O were fitted approximately. Finally, i c model could be drawn on the plot of i vs. ao and the maximum value of i c was obtained by Eq.5 which is independent of ao and Eq.6 was obtained using Eq.4. 2. Experimental results and parameter fitting on the SOFC/EC model As the expreimental results, the maximum power density of SOFC with Ni/YSZ was 588.5 mW/cm2 for FC mode at PH2=0.99 atm, PH2O=0.01 atm, and ic(max) was 0.285 A/cm2 for EC mode at PH2O=0.03 atm. However, ic(max) calculated by the model (Eq.6) was 0.050 A/cm2. Also, in case of SOFC with Ni/GDC, ic(max) was 0.400 A/cm2 for EC mode at PH2O=0.03 atm, while ic(max) calculated by the model (Eq.6) was 0.055 A/cm2. The electrolysis current density measured by our RSOFC/EC showed 6 times higher than model values approximately. This result suggested the possibility that additional parallel reaction path was existed. In this presentation, we will discuss the possible electrochemical paths to explain the disagreement between the model and the experimental data. Finally, the comprehensive SOFC/EC model will be proposed to predict EC performance using SOFC data.

A novel system for the production of pure hydrogen from natural gas based on solid oxide fuel cell–solid oxide electrolyzer

Introduction Reversible solid oxide cells (r-SOCs) are attractive electrochemical energy devices that can operate as both solid oxide fuel cells (SOFCs) for power generation, and solid oxide electrolysis cells (SOECs) for steam electrolysis (1). Renewable power generation, such as wind and solar, depends on daily weather conditions and so that it is desirable to adjust the supply of fluctuating electricity to match demand using reversible energy devices such as r-SOCs. The operational concept of r-SOCs is schematically described in Figure 1. The aim of this study is to examine the electrochemical properties and durability of r-SOCs using alternative fuel electrode materials. Experimental Various r-SOCs were prepared using conventional and alternative fuel electrode materials. As the conventional materials, Ni-cermet with Sc2O3-doped ZrO2 (ScSZ) was used for the fuel electrode; dense 200 mm thick ScSZ membrane for the electrolyte; and La0.6Sr0.4Co0.2Fe0.8O0.3 oxide (LSCF) air electrode with Gd-doped CeO2 (Gd0.1Ce0.9O2) acting as a buffer layer between the ScSZ electrolyte and the LSCF air electrode. As alternative fuel electrode materials, GDC and/or La0.1Sr0.9TiO3 (LST) were used as the fuel electrode backbone. By applying the co-impregnation procedure of Ni and GDC, fuel electrodes with highly dispersed nanoparticles of Ni catalysts and GDC, denoted as Ni-GDC/LST-GDC, were prepared (2,3). A Pt-based reference electrode was deposited beside the air electrode, such that the fuel electrode potential was measured as the voltage between the fuel and reference electrodes.Current-voltage characteristics were characterized, including voltage cycle tests performed by switching the direction of current simulating r-SOC operation. Long-term durability tests in SOEC and SOFC modes were conducted at 800°C. Air was supplied to the air electrode, while 50%-humidified hydrogen gas was supplied to the fuel electrode. The current density in the SOFC and SOEC modes is denoted as positive and negative values, respectively. Results and discussion Figure 2 shows fuel electrode potential as a function of current density in both SOFC and SOEC modes. The cells with the Ni-zirconia cermet, GDC, LST, LST-GDC, and Ni-GDC/LST-GDC could be operated in both modes. In the SOFC mode, the conventional Ni-zirconia cermet exhibited the highest fuel electrode voltage among these materials studied. In contrast, in the SOEC mode, the GDC-containing materials exhibited lower (i.e. better) fuel electrode voltage compared to Ni-zirconia cermet even without Ni catalysts, indicating enhanced electrocatalytic activity of mixed-conducting GDC for the electrode reactions with water vapor at the fuel electrodes. Voltage cycle durability up to 1,000 cycles and long-term durability up to 1,000 hours could be measured. Latest results on the durability with various electrode materials will be presented. Acknowledgements A part of this study was supported by “Research and Development Program for Promoting Innovative Clean Energy Technologies Through International Collaboration” of the New Energy and Industrial Technology Development Organization (NEDO) (Project No. JPNP20005). References Q. Minh and M. B. Mogensen, Electrochem. Soc. Interface, 22, 55 (2013).Futamura, Y. Tachikawa, J. Matsuda, S. M. Lyth, Y, Shiratori, S. Taniguchi, and K. Sasaki, J. Electrochem. Soc., 164 (10), F3055 (2017).Futamura, A. Muramoto, Y. Tachikawa, J. Matsuda, S. M. Lyth, Y, Shiratori, S. Taniguchi, and K. Sasaki, International J. Hydrogen Energy, 44 (16), 8502 (2019). Figure 1

Composite electrodes comprising a rare-earth nickelate phase and a doped rare-earth ceria phase with a high level of rare-earth doping have been studied as oxygen electrodes. While rare-earth nickelates have shown great promise as oxygen electrodes in both solid oxide fuel cells (SOFC) and solid oxide electrolysis cells (SOECs), they become unstable in contact with rare-earth doped ceria. In this work we describe a strategy to eliminate this instability and enable the use of these electrodes as stable high performance oxygen electrodes in both SOFC and SOEC applications. The performance of such composite electrodes is explored using a symmetrical cell approach, and through the electrical conductivity relaxation (ECR) method and compare it to state-of-the-art oxygen electrodes comprising strontium doped lanthanum manganite (LSM) – yttria stabilized zirconia (YSZ) composite electrodes. The symmetrical cell tests which reveal the stabilized nickelate-ceria electrodes to be superior, are also well-correlated with the results of testing complete cells in both SOFC and SOEC modes. Based on these results we make the case for deploying these stabilized nickelate-ceria composite electrodes as oxygen electrodes in reversible SOFC-SOEC systems.

Increasing demand for long-term energy storage and reduced carbon emissions promotes solid oxide electrolysis cell (SOEC) technology. SOEC systems can achieve high hydrogen production rates with near 100 percent stack electrical efficiency while co-electrolysis of carbon dioxide and water leads to production of syngas. With over 25 years’ experience building and testing solid oxide fuel cell (SOFC) materials, components and stacks, Nexceris has a proven track-record of commercializing SOFC products to major OEMs. The established manufacturing platforms at Nexceris enable smooth expansion into SOEC applications.In this talk, development of new SOEC electrode materials, stack components and stacks will be discussed. Over 50 down-selected air and fuel electrodes were electrochemically screened on 25 cm2 electrolyte-supported single cells and compared to baseline electrodes. Multiple electrode sets provided current density over -1.5 A/cm2 at 1.3 V and 800 °C with 75 percent steam/25% percent hydrogen fuel and air. The promising electrodes were implemented into short stacks with active cell area of 42 cm2. Stacks were operated continuously in SOEC mode at 1.3-1.4 V for ≥ 500 hours. The resulting short stack demonstrations show promising SOEC baseline performance and durability platform for future cell and stack development. Co-electrolysis and water electrolysis tests were also conducted and yielded comparable performance. Nexceris’ ChromLok coatings for bipolar plates were also integrated to stacks and tested under realistic conditions.

Reversible solid oxide cells (RSOCs) can efficiently render the mutual conversion between electricity and chemicals, for example, electrolyzing CO2 to CO under a solid oxide electrolysis cell (SOEC) mode and oxidizing CO to CO2 under a solid oxide fuel cell (SOFC) mode. Nevertheless, the development of RSOCs is still hindered, owing to the lack of catalytically active and carbon-tolerant fuel electrodes. For improving mutual CO-CO2 conversion kinetics in RSOCs, here, we demonstrate a high-performing and durable fuel electrode consisting of redox-stable Sr2(Fe, Mo)2O6-δ perovskite oxide and epitaxially endogenous NiFe alloy nanoparticles. The electrochemical impedance spectrum (EIS) and distribution of relaxation time (DRT) analyses reveal that surface/interface oxygen exchange kinetics and the CO/CO2 activation process are both greatly accelerated. The assembled single cell produces a maximum power density (MPD) of 443 mW cm-2 at 800 °C under the SOFC mode, with the corresponding CO oxidation rate of 5.524 mL min-1 cm-2. On the other hand, a current density of -0.877 A cm-2 is achieved at 1.46 V under the SOEC mode, equivalent to a CO2 reduction rate of 6.108 mL min cm-2. Furthermore, reliable reversible conversion of CO-CO2 is proven with no performance degradation in 20 cycles under SOEC (1.3 V) and SOFC (0.6 V) modes. Therefore, our work provides an alternative way for designing highly active and durable fuel electrodes for RSOC applications.

Title Multi-production plant is an idea highlighting cost- and energy-saving purposes. However, just integrating different sub-systems is not desired and the output and performance based on evaluation criteria must be assessed. In this study, an integrated energy conversion system composed of solid oxide fuel cell (SOFC), solid oxide electrolyzer cell (SOEC) and Rankine steam cycle is proposed to develop a multi-production system of power, heat and hydrogen to alleviate energy dissipation and to preserve the environment by utilizing and extracting the most possible products from the available energy source. With this regard, natural gas and water are used to drive the SOEC and the Rankine steam cycle, respectively. The required heat and power demand of the electrolyzer are designed to be provided by the fuel cell and the Rankine cycle. The feasibility of the designed integrated system is evaluated through comprehensive exergy-based analysis. The technical performance of the system is evaluated through exergy assessment and it is obtained that the SOFC and the SOEC can achieve to the high exergy efficiency of 84.8% and 63.7%, respectively. The designed system provides 1.79 kg/h of hydrogen at 125 kPa. In addition, the effective designed variables on the performance of the designed integrated system are monitored to optimize the system’s performance in terms of technical efficiency, cost-effectivity and environmental considerations. This assessment shows that 59.4 kW of the available exergy is destructed in the combustion chamber. Besides, the techno-economic analysis and exergoenvironmental assessment demonstrate the selected compressors should be re-designed to improve the cost-effectivity and decline the negative environmental impact of the designed integrated energy conversion system. In addition, it is calculated that the SOEC has the highest total cost and also the highest negative impact on the environment compared to other designed units in the proposed integrated energy conversion system.

Pd–La0.6Sr0.4Co0.2Fe0.8O3– composite as active and stable oxygen electrode for reversible solid oxide cells

The nickel(Ni)-patterned electrode enables researchers to quantify the triple-phase boundary (TPB) length and Ni surface area, exclude the influence of bulk gas diffusion and clearly separate the active regions of the chemical/electrochemical reactions. This tool has been studied for identifying the reaction mechanism in SOFC but rarely in SOEC. In this study, the Ni-patterned electrodes with the stripe width of 100 μm were tested in both the solid oxide fuel cell (SOFC) and solid oxide electrolysis cell (SOEC) modes at the atmosphere of H2O/H2 and further H2O/CO2/H2/CO. The experimental test shows the stability of the Ni-patterned electrode in the H2O/H2 atmosphere was much poorer than that in the CO/CO2 atmosphere due to the nickel reacting with steam. Thus, the Ni-patterned electrode needed to operate at a temperature of ≤700oC with the inlet H2/H2O molar ratio of >7 and the current-applied time shouldn’t be over 5 h to keep the accuracy of the TPB length and Ni surface area. The effects of the temperature, partial pressure of H2O and H2 are investigated. The activation energy of the Ni-patterned electrodes was 0.386 eV. The electrochemical performance had a positive correlation with both the partial pressure of H2 and H2O, especially showed higher sensitivity to the partial pressure of H2O. Further, a possible mechanism of the H2O/H2 electrochemical conversion was proposed according to the experimental data and existing literature, which contains two-step charge-transfer reaction: H(Ni)+O2-(YSZ)OH-(YSZ)+(Ni)+e- and H(Ni)+OH-(YSZ)H2O(YSZ)+(Ni)+e-. Based on the experiments, an analytical calculation was performed to investigate the rate-determining steps in the Ni-patterned electrodes by bridging the connection between the kinetic parameters and operating conditions. The results indicate the rate-limiting steps may be different for the SOFC and SOEC modes. In SOFC mode, the H2 electrochemical oxidation could depend more on the charge-transfer reaction H(Ni)+O2-(YSZ)→OH-(YSZ)+(Ni)+e-, however in SOEC mode, the rate-determining step of the H2O electrochemical reduction should be H2O(YSZ)+(Ni)+e-→OH-(YSZ)+H(Ni). In this way, a reversible mechanism could be applied for reversible SOFC (RSOFC) to describe the conversion between hydrogen and steam by different charge-transfer-reaction domination in the SOFC and SOEC mode. Figure 1

Power generation and steam electrolysis characteristics of an electrochemical cell with a zirconia- or ceria-based electrolyte

Fatigue resistance of steels: Boardman, B. Metals Handbook 10th Edn (ASM International, Materials Park, Ohio, 1990) Vol. 1, pp 673–688

Mathematical approaches to modelling the mass transfer process in solid oxide fuel cell anode

La2 – xSrxCo0.5Ni0.5O4 ± δ (LSCN) is presented as a novel electrode for both solid oxide fuel cells (SOFCs) and solid oxide electrolysis cells (SOECs). LSCN/10Sc1CeSZ (scandia and ceria stabilised zirconia)/LSCN symmetrical cells were fabricated and characterised by AC impedance spectroscopy under different oxygen partial pressures at temperatures of up to 900 °C. At 850 °C polarisation resistances of 5.15 and 5.74 Ω cm2 were found applying air and oxygen, respectively. Electrolysis and fuel cell j–V experiments were also performed at temperatures between 700 and 850 °C using a LSCN/10Sc1CeSZ/Ni‐YSZ. Electrochemical results showed that the cell performs equally in both SOFC and SOEC modes. Detailed results in terms of performance are presented and discussed. LSCN is presented as a good candidate for both SOFC and SOEC. The similar performance obtained for j–V (current density–voltage) curves in electrolysis and fuel cell operation mode is thought to be related to the flexible oxygen non‐stoichiometry of the LSCN (K2NiF4‐type structure).