Improving productivity of road surfacing operations using value stream mapping and discrete event simulation

MO3 COMPARING METHODS OF DATA SYNTHESIS: UPDATING PARAMETERS OF AN EXISTING PROBABILISTIC COST-EFFECTIVENESS MODEL

MO1 ADVANTAGES AND DISADVANTAGES OF MARKOV MODELS VERSUS DISCRETE EVENT MODELS FOR SIMULATING PATIENT FLOWS

Modeling and analyzing a physician clinic environment using discrete-event (visual) simulation

PurposeThis paper aims to investigate an integrated approach that aims at enhancing the application process of value stream mapping (VSM) method. It also proposes an extended VSM called Economic and Environmental VSM(E-EVSM). The proposed approach highlights the improvement of economic and environmental performances.Design/methodology/approachThe proposed approach has studied the integration of VSM, fuzzy decision-making trial and evaluation laboratory (DEMATEL) and fuzzy quality function deployment (QFD) to improve the economic and environmental performances of manufacturing processes. The VSM method is used for data collection and manufacturing process assessment, whereas fuzzy DEMATEL is used to analyse the current state map. Finally, fuzzy QFD is used to organize the improvement phase of VSM method.FindingsThe clear findings of this research prove the effectiveness of VSM method on the environmental and economic performances of manufacturing processes. In addition, the proposed approach will show the advantages of fuzzy DEMATEL and fuzzy QFD approaches in improving the application of the VSM method.Research limitations/implicationsThe limitation of this study includes the lack of consideration of other dimensions such as social, technological and managerial. In addition, the proposed approach studied an average set of environmental and economic indicators.Originality/valueThe novelty of the proposed approach is proved by the development of an extended VSM method (E-EVSM). Also, the proposed approach contributes by a new methodology for analysing and improving the current state map of manufacturing processes.

This paper describes two ways of mapping engineering processes in product development—Value Stream Mapping (VSM) and a simplified variant of VSM—which are compared with Process Mapping (PM). PM is closely related to VSM but applied differently although the goal—to identify possible process improvements—is often the same. The results of the study indicate that simplified ways of doing VSM are the most feasible. They are easier to get started with, they have a higher potential for improvement of the process and one gets an instant overview of the mapped process. Further, it is more likely that the improvement will be implemented when the users are committed through their involvement in the mapping process.

Geographic Service Delivery for Endovascular Clot Retrieval: Using Discrete Event Simulation to Optimize Resources

One of the basic components of Industry 4.0 is the design of a flexible manufacturing system (FMS), which involves the choice of parameters to optimize its performance. Discrete event simulation (DES) models allow the user to understand the operation of dynamic and stochastic system performance and to support FMS diagnostics and design. In combination with DES models, optimization methods are often used to search for the optimal designs, which, above all, involve more than one objective function to be optimized simultaneously. These methods are called the multi-objective simulation–optimization (MOSO) method. Numerous MOSO methods have been developed in the literature, which spawned many proposed MOSO methods classifications. However, the performance of these methods is not guaranteed because there is an absence of comparative studies. Moreover, previous classifications have been focused on general MOSO methods and rarely related to the specific area of manufacturing design. For this reason, a new conceptual classification of MOSO used in FMS design is proposed. After that, four MOSO methods are selected, according to this classification, and compared through a detailed case study related to the FMS design problem. All of these methods studied are based on Design of Experiments (DoE). Two of them are metamodel-based approaches that integrate Goal Programming (GP) and Desirability Function (DF), respectively. The other two methods are not metamodel-based approaches, which integrate Gray Relational Analysis (GRA) and the VIKOR method, respectively. The comparative results show that the GP and VIKOR methods can result in better optimization than DF and GRA methods. Thus, the use of the simulation metamodel cannot prove its superiority in all situations.

BackgroundThe World Health Organization (WHO) has called for the elimination of cervical cancer. Unfortunately, the implementation of cost-effective prevention and control strategies has faced significant barriers, such as insufficient guidance on best practices for resource and operations planning. Therefore, we demonstrate the value of discrete event simulation (DES) in implementation science research and practice, particularly to support the programmatic and operational planning for sustainable and resilient delivery of healthcare interventions. Our specific example shows how DES models can inform planning for scale-up and resilient operations of a new HPV-based screen and treat program in Iquitos, an Amazonian city of Peru.MethodsUsing data from a time and motion study and cervical cancer screening registry from Iquitos, Peru, we developed a DES model to conduct virtual experimentation with “what-if” scenarios that compare different workflow and processing strategies under resource constraints and disruptions to the screening system.ResultsOur simulations show how much the screening system’s capacity can be increased at current resource levels, how much variability in service times can be tolerated, and the extent of resilience to disruptions such as curtailed resources. The simulations also identify the resources that would be required to scale up for larger target populations or increased resilience to disruptions, illustrating the key tradeoff between resilience and efficiency. Thus, our results demonstrate how DES models can inform specific resourcing decisions but can also highlight important tradeoffs and suggest general “rules” for resource and operational planning.ConclusionsMultilevel planning and implementation challenges are not unique to sustainable adoption of cervical cancer screening programs but represent common barriers to the successful scale-up of many preventative health interventions worldwide. DES represents a broadly applicable tool to address complex implementation challenges identified at the national, regional, and local levels across settings and health interventions—how to make effective and efficient operational and resourcing decisions to support program adaptation to local constraints and demands so that they are resilient to changing demands and more likely to be maintained with fidelity over time.

Construction companies are increasingly utilizing sensing technologies to automatically record different steps of the construction process in detail for effective monitoring and control. This generates a significant amount of event data that can be used to learn the underlying behavior of agents in a construction site using process mining. While process mining can be used to discover the real process and identify and analyze deviations and bottlenecks in operations, it is a backward-looking approach. On the other hand, discrete event simulation (DES) provides a means to forecast future performance from historical data to enable proactive decision-making by operation managers relating to their projects. However, this method is largely unused by the industry due to the specialized knowledge required to create the DES models. This paper thus proposes a framework that extends the utility of collecting event data and their process models, by transforming them into DES models for forecasting future performance. This framework also addresses another challenge of using DES relating to its inability to update itself as the project progresses. This challenge is addressed by using the Bayesian updating technique to continuously update the input parameters of the simulation model for the most up-to-date estimation based on data collected from the field. The proposed framework was validated on a real-world case study of an earthmoving operation. The results show that the process mining techniques could accurately discover the process model from the event data collected from the field. Furthermore, it was noted that continuous updating of DES model input parameters can provide accurate and reliable productivity estimates based on the actual data generated from the field. The proposed framework can help stakeholders to discover the underlying sequence of their operations, and enable timely, data-driven decisions regarding operations control.

This paper describes a multi-level system dynamics (SD) / discrete event simulation (DES) approach for assessing planning and scheduling problems within an aviation training continuum. The aviation training continuum is a complex system, consisting of multiple aviation schools interacting through interschool student and instructor flows that are affected by external triggers such as resource availability and the weather. SD was used to model the overall training continuum at a macro level to ascertain relationships between system entities. SD also assisted in developing a shared understanding of the training continuum, which involves constructing the definitions of the training requirements, resources and policy objectives. An end-to-end model of the continuum is easy to relate to, while dynamic visualisation of system behaviour provides a method for exploration of the model. DES was used for micro level exploration of an individual school within the training continuum to capture the physical aspects of the system including resource capacity requirements, bottlenecks and student waiting times. It was also used to model stochastic events such as weather and student availability. DES has the advantage of being able to represent system variability and accurately reflect the limitations imposed on a system by resource constraints. Through sharing results between the models, we demonstrate a multi-level approach to the analysis of the overall continuum. The SD model provides the school’s targeted demand to the DES model. The detailed DES model is able to assess schedules in the presence of resource constraints and variability and provide the expected capacity of a school to the high level SD model, subjected to constraints such as instructor availability or budgeted number of training systems. The SD model allows stakeholders to assess how policy and planning affect the continuum, both in the short and the long term. The development of this approach permits moving the analysis of the continuum between SD and DES models as appropriate for given system entities, scales and tasks. The resultant model outcomes are propagated between the continuum and the detailed DES model, iteratively generating an assessment of the entire set of plans and schedule across the continuum. Combining data and information between SD and DES models and techniques assures relevance to the stakeholder needs and effective problem scoping and scaling that can also evolve with dynamic architecture and policy requirements. An example case study shows the combined use of the two models and how they are used to evaluate a typical scenario where increased demand is placed on the training continuum. The multi-level approach provides a high level indication of training requirements to the model of the new training school, where the detailed model indicates the resources required to achieve those particular student levels.

This paper provides an empirical study on the comparison of model building in Discrete-Event Simulation (DES) and System Dynamics (SD). Verbal Protocol Analysis (VPA) is used to study the model building process of ten expert modellers (5 SD and 5 DES). Participants are asked to build a simulation model based on a prison population case study and to think aloud while modelling. The generated verbal protocols are divided into 7 modelling topics: problem structuring, conceptual modelling, data inputs, model coding, validation & verification, results & experimentation and implementation and then analyzed. Our results suggest that all modellers switch between modelling topics, however DES modellers follow a more linear progression compared to SD modellers. DES modellers focus significantly more on model coding and verification & validation, whereas SD modellers on conceptual modelling. This quantitative analysis of the processes followed by expert modellers contributes towards the comparison of DES and SD modelling.

Although Thrombolysis has been licensed in the UK since 2003, it is still administered only to a small percentage of eligible patients. We consider the impact of investing the impact of thrombolysis on important acute stroke services, and the effect on quality of life. The concept is illustrated using data from the Northern Ireland Stroke Service. Retrospective study. We first present results of survival analysis utilizing length of stay (LOS) for discharge destinations, based on data from the Belfast City Hospital (BCH). None of these patients actually received thrombolysis but from those who would have been eligible, we created two initial groups, the first representing a scenario where they received thrombolysis and the second comprising those who do not receive thrombolysis. On the basis of the survival analysis, we created several subgroups based on discharge destination. We then developed a discrete event simulation (DES) model, where each group is a patient pathway within the simulation. Coxian phase type distributions were used to model the group LOS. Various scenarios were explored focusing on cost-effectiveness across hospital, community and social services had thrombolysis been administered to these patients, and the possible improvement in quality of life, should the proportion of patients who are administered thrombolysis be increased. Our aim in simulating various scenarios for this historical group of patients is to assess what the cost-effectiveness of thrombolysis would have been under different scenarios; from this we can infer the likely cost-effectiveness of future policies. The cost of thrombolysis is offset by reduction in hospital, community rehabilitation and institutional care costs, with a corresponding improvement in quality of life. Our model suggests that provision of thrombolysis would produce moderate overall improvement to the service assuming current levels of funding.

Focusing on competitiveness, many companies seek methodologies in order to increase the productive performance. Process optimization focused on quality, productivity improvement, and cost reduction tools has excelled in industrial environments based on the results achieved by many companies. However, the lack of a production simulation system to evaluate advanced scenarios does not effectively address numerous solutions. As a result, this paper aimed to apply the value stream mapping (VSM) and discrete events simulation as decision-making tools to direct the management invest in the best option among the available scenarios generated by simulation system. The analysis was realized in a manufacturing cell part of a Brazil’s metal industry that needs to increase the production capacity in a context of high fluctuation of demand. The results showed the efficiency of VSM and simulation integration as decision making tools. It was possible to display a table with all data sets for both current and future scenarios. From process data, it was possible to calculate the production, unit cost for each piece produced, investment cost, productivity (total of operators), and layout.

Background. Different strategies toward implementing competing risks in discrete-event simulation (DES) models are available. This study aims to provide recommendations regarding modeling approaches that can be defined based on these strategies by performing a quantitative comparison of alternative modeling approaches. Methods. Four modeling approaches were defined: 1) event-specific distribution (ESD), 2) event-specific probability and distribution (ESPD), 3) unimodal joint distribution and regression model (UDR), and 4) multimodal joint distribution and regression model (MDR). Each modeling approach was applied to uncensored individual patient data in a simulation study and a case study in colorectal cancer. Their performance was assessed in terms of relative event incidence difference, relative absolute event incidence difference, and relative entropy of time-to-event distributions. Differences in health economic outcomes were also illustrated for the case study. Results. In the simulation study, the ESPD and MDR approaches outperformed the ESD and UDR approaches, in terms of both event incidence differences and relative entropy. Disease pathway and data characteristics, such as the number of competing risks and overlap between competing time-to-event distributions, substantially affected the approaches’ performance. Although no considerable differences in health economic outcomes were observed, the case study showed that the ESPD approach was most sensitive to low event rates, which negatively affected performance. Conclusions. Based on overall performance, the recommended modeling approach for implementing competing risks in DES models is the MDR approach, which is defined according to the general strategy of selecting the time-to-event first and the corresponding event second. The ESPD approach is a less complex and equally performing alternative if sufficient observations are available for each competing event (i.e., the internal validity shows appropriate data representation).

In manufacturing plants, part of assembly is often performed by human workers and therefore its performance largely depends on humans (or human performances) rather than machines. However, most studies on human centred assembly systems using the modelling simulation methods do not consider or incorporate the effects of human performance that may also impact the overall system performance of such as an assembly line. The prediction of human performance or behaviour in a manufacturing system evaluation is often overlooked by researchers or system designers partially due to a lack of proper versions of existing simulation tools that can incorporate human attributes into an established simulation model. This paper presents a study by incorporating human attributes of learning and ageing into a discrete event simulation (DES) model based on a human centred assembly system. The effects of worker performance due to aging and learning were investigated and identified through a literature review [1]. The simulation result demonstrates that the worker performance may approach his/her full capacity at the age of 38 years old and this may decrease by an average of 1% from 38 to 40 years old, and 6% at the age of 45 years old. After the age of 45 years old, the decline rate of worker performance may slow down as it can be offset by accumulating worker experience through learning.