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  • https://doi.org/10.3390/gels11120966Copy DOI Icon

Linearly Responsive, Reliable, and Stretchable Strain Sensors Based on Polyaniline Composite Hydrogels

  • Nov 29, 2025
  • Gels
  • Chubin He +1 more
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Abstract

Conductive hydrogels are ideal for flexible strain sensors, yet their practical use is often limited by water evaporation, signal hysteresis, and structural instability, which impair linearity, durability, and long-term reliability. To overcome these challenges, we developed a robust multiple-network hydrogel composed of poly(vinyl alcohol) (PVA), polyacrylic acid (PAA), in situ polymerized polyaniline (PANi), and the ionic liquid [EMIM][TFSI]. The resulting composite exhibits an exceptional linear piezoresistive response across its entire working range—from rest to fracture strain of 290%—together with high conductivity (0.68 S/cm), fast response/recovery (0.34 s/0.35 s), and a maximum gauge factor of 2.78. Mechanically robust (tensile strength ≈ 3.7 MPa, modulus ≈ 1.3 MPa), the hydrogel also demonstrates outstanding cyclic durability, withstanding over 12,000 stretching–relaxation cycles, and markedly improved dehydration resistance, retaining about 60% of its mass after 3 days at room temperature. This work provides a holistic material solution for developing high-performance, reliable strain sensors suitable for wearable electronics and soft robotics.

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