Machine vibration prediction using ANFIS and wavelet packet decomposition

In complex industrial processes (CIPs), due to technical and economic limitations, key performance indicators (KPIs), especially the chemical content-related KPIs, are often difficult to measure in real time, which hinders the propagation of advanced process control technologies. This paper presents a soft sensor-based online KPI inference scheme by a state transition algorithm (STA)-optimized adaptive pre-sparse neuro-fuzzy inference system model, called STA-APSNFIS. It introduces a pre-sparse neural network to the traditional adaptive neuro-fuzzy inference system (ANFIS) model to establish an adaptive pre-sparse neuro-fuzzy inference system (APSNFIS) model to alleviate the adverse effects of data redundancy and noise interference in the detectable process monitoring data, which can effectively reduce the complexity of neuro-fuzzy inference system (NFIS) and speed up its convergence. Successively, to avoid being trapped at a local optimum, the STA-based optimization algorithm is adopted to replace the traditional gradient-based optimization approach to achieve an optimal APSNFIS model. Extensive validation and comparative experiments on nonlinear numeric simulation systems, benchmark Tenessee Eastman (TE) process and a real industrial bauxite flotation process demonstrated that the proposed STA-APSNFIS performed favorably against traditional ANFIS model as well as its variants, e.g., PSO-ANFIS, GA-ANFIS, and some other soft sensor-based KPI inference models.

In this paper, a hybrid meta-heuristic artificial intelligence (AI) method, named “ANFIS–PSOGA,” is developed for modeling the discharge coefficient of circular side orifices for the first time. For this purpose, the adaptive neuro fuzzy inference system (ANFIS) network is optimized by means of two robust optimization algorithms: the genetic algorithm (GA) and the particle swarm optimization (PSO) algorithm. Furthermore, the Monte Carlo simulations are utilized to enhance the performance of the AI hybrid model. Besides, the k-fold cross-validation method is employed in order to verify the numerical results. Initially, the performance of three fuzzy inference system (FIS) generations of the ANFIS model including grid partitioning, subtractive clustering and fuzzy C-means clustering are evaluated. After that, using the parameters affecting the discharge coefficient, eleven ANFIS models are defined and then the best ANFIS model and the most influencing input parameters are identified through the conduction of a sensitivity analysis. For the superior ANFIS model, mean absolute percentage error, root-mean-square error and the correlation coefficient (R) are obtained 0.021, 0.020 and 0.871, respectively. Also, the Froude number (Fr) is detected as the most effective input parameter. Moreover, the discharge coefficient of the circular side orifices and the flow field within main channels along the side orifices are simulated through the adoption of a computational fluid dynamics (CFD) model. Additionally, the flow field at three different cross sections (beginning, middle and end of orifice) along the side weir is evaluated. For instance, by advancing the flow toward the side orifice, the Froude number is reduced. Besides, at each cross section, the maximum shear stress is estimated to occur in the vicinity of the crest of the circular side orifice. According to the CFD results, the maximum lateral velocity is estimated near the circular side orifice. In addition, the results yielded by the ANFIS, ANFIS–PSO, ANFIS–PSOGA and CFD models are compared and an uncertainty analysis is carried out for the models. Based on the comparison, ANFIS–PSOGA has the best performance in simulating the discharge coefficient. Ultimately, a simple and practical computer code for the best model (ANFIS–PSOGA) is proposed which can be easily used by scholars and engineers in practical usages.

The vibration signals of diesel include excess noise that must be eliminated before extraction of characteristic parameters. Firstly, the effects of vibration-signal de-noising among Fourier transform, wavelet decomposition and wavelet packet decomposition are compared. Secondly, singular value decomposition is applied to de-noising vibration signals. Finally, a new de-noise method integrated with wavelet packet and singular value is presented. In this method, vibration signals are decomposed by wavelet packet, and the wavelet packet coefficient is de-noised by singular value decomposition again. The results indicate that the new de-noising method is the best. The SNR (signal-to-noise ratio) of the vibration signals of a diesel cylinder lid is the highest. The diesel vibration waveforms of combustion and valve become clear and the extracted characteristic parameters become more precise.

This article presents a procedure to intelligent fault diagnosis of water pump using vibration monitoring and adaptive neuro-fuzzy inference system. Vibration data from a water pump with three different conditions, namely, healthy, looseness, and misalignment faults, were acquired using an accelerometer sensor. On this basis, the proposed method extracted different feature parameters from the vibration signals in the frequency-domain to establish feature vectors. Finally, these features were input into adaptive neuro-fuzzy inference system to carry out faulty pattern classification. The performance of the system was validated by applying the testing data set to the trained adaptive neuro-fuzzy inference system model. The experimental results showed that this method had a high classification accuracy for both training and testing data sets. Therefore, the proposed approach can reliably recognize different fault categories and serve as an intelligent fault diagnosis system in real applications.

Due to the increasing need for intelligent systems, the adaptive neuro-fuzzy inference system (ANFIS) has recently attracted the attention of researchers in various scientific and engineering areas. The purpose of this work is to present the modeling of a photovoltaic power supply (PVPS) system using an ANFIS. For the modeling of the PVPS system, it is required to find suitable models for its different components (ANFIS PV-generator, ANFIS battery and ANFIS regulator) under variable climatic conditions. A database of measured weather data (global radiation, temperature and humidity) and electrical signals (photovoltaic, battery and regulator voltage and current) of a PVPS system installed in Tahifet (south of Algeria) has been recorded for the period from 1992 to 1997 using a data acquisition system. These data have been used for the modeling and simulation of the PVPS system. The ANFIS for the PV-generator, battery and regulator have been trained by using 10 signals recorded from the different components of the PVPS system. Each signal is represented by 365*5 values (complete 5-years). A set of data for 4-years have been used for the training of the ANFIS and data for 1-year has been used for the testing of the ANFIS. In this way, the ANFIS was trained to accept and handle a number of unusual cases. The comparison between actual and estimated values obtained from the ANFIS gave satisfactory results. The correlation coefficient between measured values and those estimated by the ANFIS gave good prediction accuracy of 98%. In addition, test results show that the ANFIS performed better than the artificial neural networks (ANN). Predicted electrical signals by the ANFIS can be used for several applications in PV systems.

Faulty bearing signal recovery from large noise using a hybrid method based on spectral kurtosis and ensemble empirical mode decomposition

River Stage Forecasting Using Wavelet Packet Decomposition and Data-driven Models

Fault degradation assessment of water hydraulic motor by impulse vibration signal with Wavelet Packet Analysis and Kolmogorov–Smirnov Test

Early fault detection based on empirical mode decomposition method

Oil production estimation plays a critical role in economic plans for local governments and organizations. Therefore, many studies applied different Artificial Intelligence (AI) based methods to estimate oil production in different countries. The Adaptive Neuro-Fuzzy Inference System (ANFIS) is a well-known model that has been successfully employed in various applications, including time-series forecasting. However, the ANFIS model faces critical shortcomings in its parameters during the configuration process. From this point, this paper works to solve the drawbacks of the ANFIS by optimizing ANFIS parameters using a modified Aquila Optimizer (AO) with the Opposition-Based Learning (OBL) technique. The main idea of the developed model, AOOBL-ANFIS, is to enhance the search process of the AO and use the AOOBL to boost the performance of the ANFIS. The proposed model is evaluated using real-world oil production datasets collected from different oilfields using several performance metrics, including Root Mean Square Error (RMSE), Mean Absolute Error (MAE), coefficient of determination (R2), Standard Deviation (Std), and computational time. Moreover, the AOOBL-ANFIS model is compared to several modified ANFIS models include Particle Swarm Optimization (PSO)-ANFIS, Grey Wolf Optimizer (GWO)-ANFIS, Sine Cosine Algorithm (SCA)-ANFIS, Slime Mold Algorithm (SMA)-ANFIS, and Genetic Algorithm (GA)-ANFIS, respectively. Additionally, it is compared to well-known time series forecasting methods, namely, Autoregressive Integrated Moving Average (ARIMA), Long Short-Term Memory (LSTM), Seasonal Autoregressive Integrated Moving Average (SARIMA), and Neural Network (NN). The outcomes verified the high performance of the AOOBL-ANFIS, which outperformed the classic ANFIS model and the compared models.

In recent years, data-driven approaches have shown promise in fault diagnosis. However, in practical industrial applications, challenges such as discrepancies between source domain and target domain data distributions, coupled with limited labeled fault data, have hindered the performance of traditional domain adaptation algorithms in bearing fault diagnosis. To address this issue, this study introduces a novel method based on MDANN (Multi Domain Adaptation Neural Network) for diagnosing rolling bearing faults using unlabeled data. Initially, the raw vibration signals are preprocessed using wavelet packet decomposition and reconstruction (WPT), which helps minimize signal redundancy while preserving critical features. Following this, the multi-kernel maximum mean discrepancy (MK-MMD) algorithm is employed to compute the differences in input feature values, and the MDANN network parameters are adjusted via backpropagation, allowing the network to extract domain-invariant features. To ensure the unlabeled target domain data can be effectively used in training, a pseudo-labeling strategy is applied, where the label with the highest probability is treated as the true label, thereby enabling the model to learn from the target domain data and improve the acquisition of reliable diagnostic knowledge. The method is validated using two publicly available datasets, CWRU and PU, with experimental results demonstrating that it outperforms conventional domain adaptation techniques in terms of diagnostic accuracy. This indicates the proposed approach is highly effective in capturing transferable features and addressing the distributional differences between datasets.

The energy and draft requirements of a disk plow have been recognized as essential factors when attempting to correctly match it with tractor power. This study examines the possible of using an adaptive neuro-fuzzy inference system (ANFIS) approach and its performance compared to a multiple linear regression (MLR) model to determine the energy and draft requirements of a disk plow. A total of 133 data patterns were obtained by conducting experiments in the field and from the literature. Of these 133 data points, 121 were arbitrarily selected and used for training, and the remaining 12 were used for testing the models. The input variables were plowing depth, plowing speed, soil texture index, initial soil moisture content, initial soil bulk density, disk diameter, disk angle, and disk tilt angle, and output variable was draft of the disk plow. Four membership functions were used with ANFIS: a triangular membership function, generalized bell-shaped membership function, trapezoidal membership function, and Gaussian curve membership function. An evaluation of the outcomes of the ANFIS and MLR modeling shows that the triangular membership function performed better than the other functions. When the ANFIS model draft predictions were compared to the measured values, the average relative error was –1.97%. A comparison of the ANFIS model with other approaches showed that the energy and draft requirements of the disk plow could be estimated with satisfactory accuracy. Keywords: ANFIS, MLR, disk plow, draft, tillage DOI: 10.25165/j.ijabe.20201302.4077 Citation: Al-Dosary N M N, Al-Hamed S A, Aboukarima A M. Application of adaptive neuro-fuzzy inference system to predict draft and energy requirements of a disk plow. Int J Agric & Biol Eng, 2020; 13(2): 198–207.

Machine learning methods such as Adaptive Network-Based Fuzzy Inference System (ANFIS) have been widely employed in intelligent urban storm water disaster warning for the purpose of smart city. However, there exists lack of research proposed for applying ANFIS and mobile application (App) to reach the purpose of smart city. In order to accomplish the goal, the study integrates ANFIS and Qt Framework to develop a Typhoon Rainfall Forecasting System to real-time typhoon rainfall forecast via a mobile device. The Service is first built by applying cluster analysis to typhoon data (Tamsui Weather Station of Taiwan) during June 1967 and November 2020 to classify the data into four groups and then applying the ANFIS to construct the Service with data in each group. The fuzzy rule of ANFIS is established by grid partition method. Both the Service and App employ Qt Framework as the cross-operating development tool, and the App is transformed to a smart mobile device App of different platforms. The simulated results show the following: (1) Taking the example of typhoon Nakri in group 1, the lowest root mean square error (7.898 mm) and the lowest computation time (178 sec) were obtained for training with 1000 steps and three membership functions. (2) Using the optimal parameters of the typhoon belonging to that group can obtain better prediction results. The developed typhoon rainfall forecasting system App in the supplementary information demonstrates that the user can use the smart mobile device for real-time typhoon forecasting at the most three hours ahead easily.

The condition of locomotive bearings, which are essential components in trains, is crucial to train safety. The morphologic analysis of the locomotive bearing vibration signal, which are always contaminated by certain types of noise, is very important standard for mechanical condition diagnosis of the locomotive bearing and mechanical failure phenomenon. In this paper a novel vibration signal enhancement method based on empirical mode decomposition (EMD) and adaptive filtering is proposed to filter out Gaussian noise contained in raw vibration signal. The reference signal of the adaptive filter is produced by selective reconstruction of the decomposition results of EMD. Real vibration signals from the locomotive bearing are used to validate the performance of the proposed method. Conventional EMD and adaptive EMD are tested to compare the filtering performance. The results of simulation show that the vibration signal can be significantly enhanced by using the proposed method. Besides, the proposed method is used to analyze real acoustic signals of locomotive bearing with inner race and outer race faults, respectively. The results confirm that the periods between the transients, which represent locomotive bearing fault characteristics, can be detected successfully.

Data-driven models were developed for monitoring the power consumption and wood quality during the lumber manufacturing process. The study proposes hybrid models using vibration signals combined with self-organizing maps (SOMs) for cutting power and waviness prediction in the circular sawing process of Douglas-fir wood under very high feed speed conditions. The acquired vibration signals were fed into SOMs with different topologies for data mapping and automatic sensory feature selection, which were fed into the adaptive neuro-fuzzy inference system (ANFIS) or multilayer perceptron (MLP) neural network (NN) for cutting power and waviness prediction. The monitoring performance of the hybrid SOM-MLP NN and SOM-ANFIS models was compared. The frequency response of vibration signals and its correlation with the cutting parameters as well as the cutting power and waviness were discussed. The study shows that the developed SOM models to select the optimal features from the vibration signals could accurately predict cutting power and waviness when combined with a machine learning model. The prediction performance is highly dependent on the optimal choice of SOM topology. Having a poor choice of SOM topology, fine-tuning the architecture of ANFIS and MLP NN is crucial and greatly impacts the monitoring performance. Based on the obtained results, SOM is recommended for the automatic feature in the machining or tool condition monitoring, where due to process high variability, manual feature selection is a challenging task. SOM combined with an ANN or ANFIS makes a powerful intelligent model for monitoring complex processes such as wood circular sawing.