Removing the Effects of Surface Roughness in Acoustic Microscopy

The simplified ray-tracing technique reported in Part I of this paper is employed to compute the single-scattering properties of hexagonal columns with maximum dimensions ranging from 2 to 3500 mum with a size-bin resolution of 2 mum at wavelengths of 0.86 and 2.13 mum. For small ice crystals, the current treatment of surface roughness may not be adequate because the applicability of the principles of geometric optics breaks down for small roughness scale. However, for ice crystals smaller than 40 mum, the aspect ratios of these particles are close to one, and the effect of surface roughness is quite small. In this paper, the diffraction is accounted for in the same way as in the case of smooth particles. It is essentially unfeasible to incorporate the effect of surface roughness into the numerical computation of the diffraction contribution. The scattering properties of individual ice crystals are then averaged over 18 particle size distributions whose effective particle radii (re) range from 5 to 90 mum. The single-scattering properties of ice clouds are strongly sensitive to surface roughness condition. Lookup tables that are built for the correlation between the bidirectional reflectances at wavelengths of 0.86 and 2.13 mum with different roughness conditions are used to retrieve ice cloud optical thickness and effective particle size over oceans. Pronounced differences are noticed for the retrieved cirrus cloud optical thickness and effective particle sizes in conjunction with different surface roughness conditions. The values of the retrieved cirrus cloud optical thickness in the case of the rough surface are generally smaller than their counterparts associated with smooth surface conditions. The effect of surface roughness on the retrieved effective particle radii is not pronounced for slight and moderate roughness conditions. However, when the surfaces of ice crystals are substantially rough, the retrieved effective radii associated with roughened particles are larger and smaller than their smooth surface counterparts forlarge (re>50 mum) and small (re<35 mum) ice crystals, respectively, whereas the effect of surface roughness on the retrieved effective radii shows a nonmonotonic feature for moderate particle sizes (35 mum<re<50 mum). In general, the dominant effect of surface roughness on cloud property retrievals is to decrease the retrieved optical thickness and to increase the retrieved effective particle size in comparison with their counterparts in the case of smooth ice particles.

Fatigue behavior of additive manufactured 316L stainless steel parts: Effects of layer orientation and surface roughness

The engineering applications of spreading and adhesion phenomena involving fluids on solids are numerous. The adhesive and spreading interactions at the solid-fluid interfaces are well characterized by dynamic contact angles. This study reports on the results of an experimental investigation into the effect of solid surface roughness on dynamic contact angles in solid-liquid-liquid (S-L-L) systems. The experiment involved the use of Wilhelmy Plate apparatus to measure adhesion tension (which is the product of interfacial tension and cosine of the contact angle between the liquid-liquid interface and the solid surface), the DuNuoy tensiometer to measure the liquid-liquid interfacial tension, and a profilometer to characterize the roughness of the solid surfaces used. The components of the solid-liquid-liquid systems studied consisted of: (i) smooth glass, roughened quartz and an actual rock surface for the solid phase, (ii) normal-hexane and deionized water as the two immiscible liquid phases. The dynamic contact angles (advancing and receding angles) of the three-phase (rock-oil-water) system provide essential information about the wettability of petroleum resrvoirs. The wettability of a reservoir is an important parameter that affects oil recovery in primary, secondary, and enhanced recovery operations [1]. Contact angle measurements on smooth surfaces are generally used to characterize reservoir wettability. However pore surfaces within reservoir rocks are essentially rough and hence it is important to determine the effect of such roughness on measured contact angles. There is very little information in the open literature on the effect of surface roughness on dynamic contact angles in S-L-L systems. In the present work, four levels of roughness of solid surfaces of similar mineralogy (quartz and glass) were tested in hexane-deionized water fluid pair. The advancing and receding contact angles measured at ambient conditions were analyzed for wettability effects. It was found that as surface roughness increased, the dynamic contact angles also increased. The wettability of the rock-oil-water system shifted from weakly water-wet for the smooth glass to intermediate-wet for the roughened surface. The general trends observed in our study were found to be in good agreement with other published results. However, the generally held notion of increasing contact angle hysteresis with increasing roughness appears to be incorrect in solid-liquid-liquid systems.

Surface roughness affects proliferation, differentiation (alkaline phosphatase and osteocalcin), local factor production (transforming growth factor (TGF beta) and prostaglandin E2 (PGE2)], and response to 1,25-(OH)2D3 (1,25) of MG63 osteoblast-like cells. In this study, we examined whether the effect of surface roughness on MG63 cells is mediated by prostaglandins produced by the cells. Unalloyed titanium (Ti) disks were pretreated with HF/HNO3 (PT) and then machined and acid-etched (MA). Disks were also coarse grit-sandblasted (SB), coarse grit-sandblasted and acid-etched (CA), or plasma-sprayed with Ti particles (PS). The surfaces, from smoothest to roughest, were PT, MA, CA, SB, and PS. MG63 cells were cultured to confluence on the Ti disks in the presence or absence of 10(-7) M indomethacin (Indo), a specific inhibitor of cyclooxygenase activity, resulting in decreased prostaglandin production. When the cells reached confluence, cell number, cell layer alkaline phosphatase specific activity (ALPase), and osteocalcin (OC) and latent TGF beta (LTGF beta) production were determined. In addition, confluent cultures which had been grown in the absence of Indo were exposed to 10(-7) M 1,25, 10(-7) M Indo, or a combination of the two for 24 h. On the rougher surfaces, cell number was decreased and ALPase, OC, and LTGF beta were increased. When indomethacin was present throughout the culture period, the effect of surface roughness on cell number, OC, and LTGF beta was abolished. ALPase was reduced, but surface roughness-dependent effects were still observed. Addition of indomethacin to confluent cultures for 24 h had no effect on any of the parameters examined, with one exception: Cells cultured on MA surfaces exhibited a more differentiated phenotype. 1,25 increased all parameters examined on SB, CA, and PS surfaces. When indomethacin was added with 1,25, the 1,25-dependent effects on cell number and OC and LTGF beta production were abolished; however, ALPase was unaffected. This indicates that bone cell response to systemic hormones may be modified by implant surface roughness. This effect may be mediated, at least in part, by prostaglandins produced by the same cells.

Purpose Surface properties (smooth or roughness) play a critical role in controlling the wettability, surface area and other physical and chemical properties like fluid flow behaviour over the rough and smooth surfaces. It is reported that rough surfaces are offering more significant insights as compared to smooth surfaces. The purpose of this study is to examine the effects of surface roughness in the diverging channel on physiological fluid flows. Design/methodology/approach A mathematical formulation based on the conservation of mass and momentum equations is developed to derive exact solutions for the physical quantities under the assumption of low Reynolds numbers and long wavelengths, which are appropriate for biological transport scenarios. Findings The results reveal that an increase in surface roughness reduces axial velocity and volumetric flow rate while increasing pressure distribution and turbulence in skin friction. Research limitations/implications These findings offer valuable insights for biological flow analysis, highlighting the effects of surface roughness, non-uniformity of the channel and magnetic fields. Practical implications These findings are very much applicable for designing the pumping devices for transportation of the fluids in non-uniform channels. Originality/value This study examines the impact of surface roughness on the peristaltic pumping of viscoelastic (Jeffrey) fluids in diverging channels with transverse magnetic fields.

Although it is well accepted that implant success is dependent on various surface properties, little is known about the effect of surface roughness on cell metabolism or differentiation, or whether the effects vary with the maturational state of the cells interacting with the implant. In the current study, we examined the effect of titanium (Ti) surface roughness on chondrocyte proliferation, differentiation, and matrix synthesis using cells derived from known stages of endochondral development. Chondrocytes derived from the resting zone (RCs) and growth zone (GCs) of rat costochondral cartilage were cultured on Ti disks that were prepared as follows: HF-HNO3-treated and washed (PT); PT-treated and electropolished (EP); fine sand-blasted, HCl-H2SO4-etched, and washed (FA); coarse sand-blasted, HCl-H2SO4-etched, and washed (CA); or Ti plasma-sprayed (TPS). Based on surface analysis, the Ti surfaces were ranked from smoothest to roughest: EP, PT, FA, CA, and TPS. Cell proliferation was assessed by cell number and [3H]-thymidine incorporation, and RNA synthesis was assessed by [3H]-uridine incorporation. Differentiation was determined by alkaline phosphatase specific activity (AL-Pase). Matrix production was measured by [3H]-proline incorporation into collagenase-digestible (CDP) and noncollagenase-digestible (NCP) protein and by [35S]-sulfate incorporation into proteoglycan. GCs required two trypsinizations for complete removal from the culture disks; the number of cells released by the first trypsinization was generally decreased with increasing surface roughness while that released by the second trypsinization was increased. In RC cultures, cell number was similarly decreased on the rougher surfaces; only minimal numbers of RCs were released by a second trypsinization. [3H]-thymidine incorporation by RCs decreased with increasing surface roughness while that by GCs was increased. [3H]-Uridine incorporation by both GCs and RCs was greater on rough surfaces. Conversely, ALPase in the cell layer and isolated cells of both cell types was significantly decreased. GC CDP and NCP production was significantly decreased on rough surfaces while CDP production by RC cells was significantly decreased on smooth surfaces. [35S]-sulfate incorporation by RCs and GCs was decreased on all surfaces compared to tissue culture plastic. The results of this study indicate that surface roughness affects chondrocyte proliferation, differentiation, and matrix synthesis, and that this regulation is cell maturation dependent. © 1996 John Wiley & Sons, Inc.

The European Union (EU) implemented the waste electrical and electronic equipment (WEEE) and restriction of hazardous substances (RoHS) directives in July 2006. To fulfil the environmental ethos of these EU directives, a printed circuit board (PCB) was developed based on a currently mass-manufactured board, but using a substrate of paper card, with interconnecting tracks added using conductive ink via a printing process. Components were bonded to the tracks using electrically conductive adhesives via an industry-based manufacturing line. During this investigation, paper card substrates of varying surface roughness were examined to establish the effect of substrate surface roughness for printing an interconnecting pattern for single-sided boards. Four degradable card substrate types with surface roughness values varying from 0.25 to 2.66 μm were trialled. The impact of substrate surface roughness on track resistance was investigated and a correlation between increased substrate roughness and a reduction in track resistance was established, a reduction in track resistance of up to 56% was observed. Flammability analysis of the substrates was performed in accordance with BS61189-2, while mechanical, electrical, and functional tests were undertaken inline with international standards. The developed PCBs were deemed to have met this established criteria, thus opening the possibility of producing a WEEE/RoHS-compliant environment-friendly PCB.

Satellite Test of the Equivalence Principle (STEP) proposes to use niobium thin film strip-line circuits on precision quartz assemblies to achieve on-orbit differential acceleration sensitivities of 10-18 g. The acceleration is determined from a displacement measurement under known spring stiffness. Currents trapped in niobium circuits (400 nm thick, 100 mum wide) provide magnetic spring forces, and in conjunction with a SQUID magnetometer, the displacement measurement. We have studied the effect of substrate surface roughness on the critical current and temperature of niobium thin film strip-line circuits. We have observed a critical current that decreases with increasing surface roughness, with no change in critical temperature. We attribute the decrease in critical current to a flux penetration barrier at the strip-line edge that decreases with increasing surface roughness. This is a significant finding for the development of the STEP instrument, since anomalous flux penetration at the edge of circuits can degrade performance, add SQUID sensor noise, and lead to trapped flux instabilities.

Nanoindentation test at scale of hundreds of nanometers has shown that measured hardness increases strongly with decreasing indent depth, which is frequently referred to as the size effect. Usually, the size effect is displayed in the hardness-depth curves. In this study, the size effect is characterized in both the load–displacement curves and the hardness–depth curves. The experimental measurements were performed for single-crystal copper specimen and for surface-nanocrystallized Al-alloy specimen. Moreover, the size effect was characterized using the dislocation density theory. To investigate effects of some environmental factors, such as the effect of surface roughness and the effect of indenter tip curvature, the specimen surface profile and the indentation imprint profile for single-crystal copper specimen were scanned and measured using the atomic force microscopy technique. Furthermore, the size effect was characterized and analyzed when the effect of the specimen surface roughness was considered.

In this paper, a hybrid lattice-Boltzmann and finite-difference (LB-FD) model is applied to simulate the effects of three-dimensional surface roughness and electrokinetic heterogeneity on electroosmotic flow (EOF) in a microchannel. The lattice-Boltzmann (LB) method has been employed to obtain the flow field and a finite-difference (FD) method is used to solve the Poisson-Boltzmann (PB) equation for the electrostatic potential distribution. Numerical simulation of flow through a square cross-section microchannel with designed roughness is conducted and the results are critically analysed. The effects of surface heterogeneity on the electroosmotic transport are investigated for different roughness height, width, roughness interval spacing, and roughness surface potential. Numerical simulations reveal that the presence of surface roughness changes the nature of electroosmotic transport through the microchannel. It is found that the electroosmotic velocity decreases with the increase in roughness height and the velocity profile becomes asymmetric. For the same height of the roughness elements, the EOF velocity rises with the increase in roughness width. For the heterogeneously charged rough channel, the velocity profile shows a distinct deviation from the conventional plug-like flow pattern. The simulation results also indicate locally induced flow vortices which can be utilized to enhance the flow and mixing within the microchannel. The present study has important implications towards electrokinetic flow control in the microchannel, and can provide an efficient way to design a microfluidic system of practical interest.

At the microscale level, it is impossible to obtain a completely smooth wall surface, and the effect of surface roughness may be a main factor responsible for some different characteristics between fluid flow in the microchannels and that in conventional size channels. In the present work, the lattice Boltzmann method is applied to investigate the gaseous flow in a microchannel with surface roughness which is modeled by an array of rectangular modules. The effects of relative surface roughness, roughness distribution, and rarefaction on gaseous flow are studied, but the compressibility effect is neglected since the Mach number is less than 0.2. It was shown that the surface roughness had an important influence on friction factor and mass flow rate. In particular, this effect becomes more significant with the decrease of the Knudsen number. This is because the rarefaction reduces the interaction between the gas molecules and the channel walls, which results in reduction of the surface roughness effect.

The SAC305/Ni–W–P/Cu joint system has been investigated in previous studies, and Ni–W–P barrier was suggested to be efficient to inhibit excessive diffusion of atoms. Thus, much attention was drawn to improve the performance of this diffusion barrier, but there were few studies focusing on exploring the effect of substrate surface roughness on interfacial microstructure evolution in the solder joint with Ni–W–P barrier. In this work, copper substrates with different surface roughness were prepared for establishing SAC305/Ni–W–P/Cu joint systems. Results revealed that as roughness of substrate surface increased, sizes of coating grains became larger and the surface of Ni–W–P coatings tended to be rougher. On the other hand, with the decrease of substrate surface roughness, wetting properties of SAC305 solder were remarkably improved and the growth rate of intermetallic compound (IMC) layer would decrease. It is suggested that the roughness of substrate surface had remarkable influences on microstructure of Ni–W–P coating, and hence affected the microstructure evolution of IMC layer.

The effects of surface roughness on fully developed laminar and transitional flow friction factors and heat transfer coefficients in horizontal circular tubes

Elastohydrodynamic lubrication is a type of lubrication which most machine elements such as bearings operate. Density changes, thermal and surface roughness effects are also key factors in bearings, working under heavy loads and high speeds. Previous research has focused on smooth surfaces where density and thermal effects have been neglected. The present study intends to model the effect of surface roughness and density on thermal elastohydrodynamic lubrication for sliding-rolling bearing using non-Newtonian lubricant. The surface roughness is incorporated into the film thickness equation while the non-Newtonian nature of the lubricant is incorporated into the Reynolds and energy equation by using the Eyring model. The changes in compressibility of the lubricant is given by the lubricant’s density equation. The energy equation is solved simultaneously with the Reynolds-Eyring equation, film thickness, density and viscosity of lubricant equations. The equations are then discretized using the finite difference numerical method and are solved simultaneously in Matlab together with their boundary conditions. It is noted that an increase in surface roughness results to a reduction in the film thickness and an increase in both temperature and pressure. Increase in temperature lowers the density of the lubricant while increase in pressure leads to an increase in density. It is also noted that an increase in the density of the lubricant leads to an increase in the film thickness. The temperature profile shows that as the load in the bearing is increased, the temperature of the lubricant also increases.

In this study, the effects of surface roughness (Ra ) on single-phase and two-phase cooling performances of HFE-7100 and water under different coolants, pressures, and subcoolings were studied. The eight surfaces were unidirectionally roughened. A general trend was that the heat transfer increased with increasing Ra . Owing to the larger contact angle and fewer nucleate sites, the smoother surface had poorer heat transfer performance. Visualization was performed to reveal secondary nucleation on the smooth surface. Finally, correlations were developed to predict the heat transfer performance for different values of Ra .