While twisted tape inserts are widely used for heat transfer enhancement, the specific impact of tape thickness remains under-explored. This study provides a systematic numerical investigation into the thermo-hydraulic performance of a double-pipe heat exchanger equipped with twisted perforated tape (TPT) inserts of varying thicknesses (1, 1.5, and 2 mm). Using a validated 3D SST k−ω model across Re = 1000–12,000, the research establishes a mechanistic distinction between flow regimes. The results indicate that the 2 mm TPT yields the highest enhancement, achieving a 78.6% increase in the average Nusselt number (Nuavg) and a 67.8% improvement in the overall heat transfer coefficient at Re = 12,000. Quantitative analysis of secondary flow intensity and turbulence kinetic energy confirms a transition from geometry-induced swirl at low Re to turbulence-driven shear at high Re. Despite a pressure drop penalty of up to 3.26 times the plain tube, the thermal performance factor remained above unity for all cases, peaking at 1.17 at Re ≈ 4000. These findings establish tape thickness as a first-order design variable for optimizing high-performance thermal systems.

Recently, different techniques have been proposed for the scheduling and loading problems in cooling plants with chillers in a parallel configuration. Two broad groups can be considered: the online control-based group and the offline optimization-based group. The first group is exemplified by Model Predictive Control, where the selection of control moves provides a solution to both scheduling and loading. The second group includes Optimal Chiller Loading and Optimal Chiller Sequencing algorithms. They usually derive operating plans with some lead time in a batch-like fashion for long horizons. Both groups use forecasts of important factors such as the cooling demand and ambient conditions; hence, they have to deal with inaccuracies in the forecasts. In this paper, a comparison among these two groups is made considering demand uncertainties. The severity of the uncertainty is shown to play a role in the results as well as the controller tuning in the case of the predictive approach. The results are favorable to OCS with respect to overall consumption (up to 15%) but uses more on/off changes in the chiller’s operation (double in some cases).

This study investigates the thermal performance of a passive vertical aluminum heat sink with plate fins through combined experimental measurements and numerical simulations. Using a custom-made experimental apparatus which used water as the heat source, heat transfer rate was determined, and heat transfer coefficient was compared against established empirical correlations, demonstrating good agreement. A 3D steady-state mathematical model was developed to capture the conjugate heat transfer problem of conduction and natural convection, with buoyancy-driven airflow modeled with the incompressible ideal gas law. The problem was solved numerically using the finite volume method through ANSYS Fluent 18.2 solver and validated against experimental data and analytical correlations, exhibiting good agreement throughout. Parametric analysis followed, investigating the influence of various base (50, 65, 80 °C) and ambient (19, 24, 29 °C) temperatures, resulting in base-to-ambient temperature differences from 21 to 61 °C. Increasing this temperature difference led to a significant increase in heat transfer rate, while heat transfer coefficient increased and overall thermal resistance decreased moderately. Additionally, a Nusselt–Rayleigh (Nu–Ra) number correlation, consistent with ranges reported in the literature, was derived, providing the scaling to predict the thermal performance of similar natural convection-governed heat sinks. The validated computational methodology, combined with obtained experimental and numerical results, presents a foundation for future studies focused on more complex heat sink geometries and physics.

Complex compounds are under close scrutiny by scientists as precursors, which are needed to produce functional materials. When the thermolysis method of double complex salts is used on an industrial scale, the most detailed information on the thermal decomposition, including the kinetics of decomposition, is required. The kinetics of pyrolysis, solid, and gaseous products of [Co(NH3)6][Fe(C2O4)3]∙2H2O (I) and [Co(en)3][Fe(C2O4)3] (II) (en—ethylenediamine) thermolysis were studied in this work. The solid products of thermal decomposition were studied using scanning electron microscopy and elemental analysis, and the specific surface area (8 and 71 m2/g, respectively) was measured. It was determined that a double complex salt (DCS) with a coordinated en has a higher thermal stability than with NH3 due to the chelation effect.

Over the last several years, a significant advancement in high-voltage electronic packaging techniques has paved the way for next-generation power electronics. However, controlling the thermal properties of these new packaging solutions is still a major challenge. The utilization of wide bandgap semiconductors such as SiC and GaN offers effective methods to minimize thermal inefficiencies caused by conduction losses through high-frequency switching topologies. Nevertheless, the need for high voltage in electrical systems continues to pose significant barriers, as heat generation remains one of the most significant obstacles to widespread implementation. The trend of electronics design miniaturization has driven the development of high-performance cooling concepts to address the needs of high-power-density systems. As a result, the design of effective cooling systems has emerged as a crucial aspect for successful implementation, requiring seamless integration with electronic packaging to achieve optimal performance. This review article explores various thermal management approaches demonstrated in electronic systems. This paper aims to provide a comprehensive overview of heat transfer enhancement techniques employed in electronics thermal management, focusing on core concepts. The review categorizes these techniques into concepts based on fin design, microchannel cooling, jet impingement, phase change materials, nanofluids, and hybrid designs. Recent advancements in high-power density devices, alongside innovative cooling systems such as phase change materials and nanofluids, demonstrate potential for enhanced heat dissipation in power electronics. Improved designs in finned heat sinks, microchannel cooling, and jet impingement techniques have enabled more efficient thermal management in high-density power electronics. By fixing key insights into one reference, this review serves as a valuable resource for researchers and engineers navigating the complex landscape of high-performance cooling for modern electronic systems.

High-efficiency design solutions for cogeneration steam power plants are studied for different steam consumer requirements (steam pressures between 3.6 and 40 bar and heat flow rates between 10 and 40% of the fuel heat flow rate into the steam generators). Using a genetic algorithm, optimum designs for schemes with extraction-condensing steam turbines, reheat, and supercritical parameters were found considering four objective functions (high global efficiency, low specific investment in equipment, high exergetic efficiency, and high power-to-heat ratio in full cogeneration mode). A second Pareto front was computed from the prior solutions, considering the first two objective functions, resulting in the high-efficiency cogeneration schemes with a primary energy savings (PES) ratio higher than 10%. The results showed that the PES ratio depends strongly on the steam consumer requirements, rising from values under 10% for low heat flow rates and few preheaters to over 25% for a higher number of preheaters, high heat flow rates, and low steam pressures to the consumer. At the same heat flow rate to the consumer, the power-to-heat ratio in full cogeneration mode increases with the decrease in the required steam pressure to the consumer.

Cast iron is a longtime reliable material for the production of heat-treated stressed castings, i.e., those that are long, are cyclically heated, and heat-stressed. The durability of thermally stressed castings used in practice is dependent on the choice of the optimum chemical composition, metallurgy of production, macro- and microstructures, construction, and the way of exploitation. Today, the successful solution of this problem is dominated by simulation programs. The comprehensive analysis of heat stress is very important, i.e., the impacts of various physical quantities on its rise, progress, and size. This paper provides a comprehensive analysis of thermal stress mechanisms in gray iron castings, with a particular emphasis on the relationships between the material properties, microstructural characteristics, and component performance under thermal loading conditions. The theoretical foundations are complemented by experimental data, establishing practical guidelines for optimizing cast iron compositions and processing parameters for thermal applications.

In this paper, a reliable model of the viscosity in liquids in the dual model of liquids (DML) framework is developed. The analytical expression arrived at exhibits the correct T–dependence Arrhenius-like exponential decreasing trend, which is typical of Newtonian simple fluids. The model is supported by the successful comparison with both the experimental values of the viscosity of water, and with those related to the mechano-thermal effect in liquids under low-frequency shear, discovered a few years ago, for which the first-ever theoretical interpretation is given by the DML. Moreover, the approach is even supported by the results of numerical models recently developed, that have shown that dual liquid models, such as the DML, provides very good agreement with experimental data. The expression of viscosity contains terms belonging to both the subsystems constituting the liquid, and shows an explicit dependence upon the sound velocity and the collective vibratory degrees of freedom (DoF) excited at a given temperature. At the same time, the terms involved depend upon the Boltzmann and Planck constants. Finally, the physical model is coherent with the Onsager postulate of microscopic time reversibility as well as with time’s arrow for macroscopic dissipative mechanisms.

A new transient technique of the thermal conductivity and diffusivity measurement for anisotropic materials is presented and validated. It is based on measuring the through-plane properties using the extended dynamic plane source (EDPS) method and in-plane conductivity employing the transient plane source (TPS) and modified dynamic plane source (MDPS) methods. The key advantage of this technique is that only one pair of specimens is required for measurements. While the EDPS method is implemented on real measurements, the TPS and MDPS are applied to the finite elements method (FEM) simulation of the experiment. The accuracy of the results is enhanced by the application of the FEM and is better than 1% for materials with through-plane conductivity of less than 2 W m−1 K−1 and a specimen thickness of 9 mm.

Condensation heat transfer is involved in many industrial applications. Therefore, it is important to know the relative accuracy of the available methods for predicting heat transfer. Condensation can occur with saturated as well as superheated vapors. Predictive methods for both conditions were evaluated using a wide range of data. Twelve well-known correlations for the condensation of saturated vapor, including the most recent ones, were compared with data for 51 pure fluids and mixtures from 132 sources in horizontal and vertical channels of many shapes. Channel hydraulic diameters were 0.08–49 mm, the mass flux was 1.1–1400 kg/m2s, and the reduced pressure range was 0.0006–0.949. The fluids included water, CO2, ammonia, hydrocarbons, halocarbon refrigerants, various chemicals, and heat transfer fluids. The best predictive technique was identified. The three most commonly used models for heat transfer during the condensation of superheated vapors were studied. They were first compared with test data using measured saturated condensation and forced convection heat transfer coefficients to select the best model. The selected model was then compared with test data using various correlations for heat transfer coefficients needed in the model. The best correlations to use in the model were identified. The results of this research are presented, as are recommendations for use in design.