Predicting HCCI Auto-Ignition Timing by Extending a Modified Knock-Integral Method

This paper presents some experimental operating and combustion properties of homogeneous charge compression ignition (HCCI) combustion. HCCI operating range, start of combustion, burn duration, indicated mean effective pressure, indicated specific emissions, and indicated specific fuel consumption are evaluated as charge dilution and octane number are varied. Primary reference fuels with octane numbers of 20, 40, and 60 are used in this study. The autoignition properties of the air-fuel mixture are varied by changing the fuel octane number, percentage of exhaust gas recirculation (EGR), and air-fuel ratio, while holding the intake temperature, engine speed, and compression ratio constant. Results show that both the start of combustion and the burn duration are sensitive to mixture dilution (excess air or EGR). The fuel octane number is not an effective method of controlling the start of combustion or the burn duration but can be used to increase the load range of the HCCI engine. Both the NO x emissions and the indicated specific fuel consumption increase as the octane number is increased due to lower dilution and higher peak temperatures. Correct amounts of dilution are critical in controlling HCCI combustion. Separating dilution into EGR and excess air, it is found that a given amount of EGR is more effective at controlling the start of combustion and the burn duration than the same amount of excess air.

<div class="htmlview paragraph">A naturally aspirated in-line six-cylinder 2.9-litre Volvo engine is operated in Homogeneous Charge Compression Ignition (HCCI) mode, using camshafts with low lift and short duration generating negative valve overlap. This implementation requires only minor modifications of the standard SI engine and allows SI operation outside the operating range of HCCI. Standard port fuel injection is used and pistons and cylinder head are unchanged from the automotive application. A heat exchanger is utilized to heat or cool the intake air, not as a means of combustion control but in order to simulate realistic variations in ambient temperature. The combustion is monitored in real time using cylinder pressure sensors.</div> <div class="htmlview paragraph">HCCI through negative valve overlap is recognized as one of the possible implementation strategies of HCCI closest to production. However, for a practical application the intake temperature will vary both geographically and from time to time. It is therefore very important to gain knowledge of how this variation affects the combustion process.</div> <div class="htmlview paragraph">The operating range in HCCI mode for this specific engine stretches from 650 rpm to 4000 rpm and from 1 bar IMEP to 4 bar IMEP. The emissions of NO<sub>x</sub> are approximately two orders of magnitude lower in HCCI mode compared to SI mode. The emissions of CO are slightly lower while the emissions of HC are slightly higher for HCCI operation. When run in HCCI mode the engine's efficiency is improved throughout the operating range by as much as 10 percentage units compared to SI operation. The effect of inlet air temperature variation on HCCI combustion through negative valve overlap is insignificant when the engine runs well inside of the HCCI operating range. The effect is however prominent when the engine is operated close to the border of the operating range.</div>

<div class="htmlview paragraph">The reduction of NOx emissions required by the future Euro 6 standards leads engine manufacturers to develop Diesel Homogeneous Charge Compression Ignition (HCCI) combustion processes. Because this concept allows reducing both NOx and particulates simultaneously, it appears as a promising way to meet the next environmental challenges.</div> <div class="htmlview paragraph">Unfortunately, HCCI combustion often increases CO and HC emissions. Conventional oxidation catalyst technologies, currently used for Euro 4 vehicles, may not be able to convert these emissions because of the saturation of active catalytic sites. As a result, such increased CO and HC emissions have to be reduced under standard levels using innovative catalysts or emergent technologies.</div> <div class="htmlview paragraph">The work reported in this paper has been conducted within the framework of the PAGODE project (PSA, IFP, Chalmers University, APTL, CRF, Johnson Matthey and Supelec) and financed by the European Commission. The objectives are to develop advanced new catalyst formulation for efficient CO/HC conversion at low temperature, possibly coupled with new emerging technologies based on non-thermal plasma concept and adapted to the specific HCCI exhaust emissions.</div> <div class="htmlview paragraph">This paper presents one of the first steps of the study: the definition of the oxidation catalyst boundary conditions under HCCI combustion. For this, we perform a detailed characterisation of the CO and HC emissions on a NADI™ dual mode engine (HCCI at low load and switch to conventional combustion at high load), based on a 2.2-liter, 4-cylinder for passenger car.</div> <div class="htmlview paragraph">The regulated pollutant emissions (CO, THC) have been measured with standard gas analyzer devices. Moreover, hydrocarbon speciation has been done with a C1-C9 gas chromatograph (GC) coupled with a FID system. In addition, aldehydes and ketones emissions have been analyzed by means of a High Pressure Liquid Chromatograph (HPLC).</div> <div class="htmlview paragraph">The results show that HCCI combustion tends to form higher methane emissions than conventional combustion. Moreover, high EGR rates lead to higher oxygenated emissions, in particular formaldehyde. If aldehydes are easily converted when the catalyst is warm, methane is not oxidized at these temperatures.</div> <div class="htmlview paragraph">The next steps of the program will be the definition, the fabrication and the tests of an HCCI-dedicated efficient oxidation catalyst to comply with CO and HC emissions standards. Non-thermal plasma reactor will be also mounted in the exhaust line to help the oxidation reaction.</div>

Homogenous charge compression ignition (HCCI) combustion in diesel engines can provide for cleaner operation with ultra-low NOx and soot emissions. While HCCI combustion has generated significant attention in the last decade, however, to date, it has seen very limited application in production diesel engines. HCCI combustion is typically characterized by earlier than top-dead-center (pre-TDC) phasing, very high pressure rise rates, short combustion durations and minimal control over the timing of the combustion event. To offset the high reactivity of the diesel fuel, large amounts of EGR (30 to 60%) are usually applied to postpone the initiation of combustion, shift the combustion towards TDC and alleviate to some extent, the high pressure rise rates and the reduced energy efficiency. In this work, a detailed analysis of HCCI combustion has been carried out on a high-compression ratio, single-cylinder diesel engine. The effects of intake boost, EGR quantity/temperature, engine speed, injection scheduling and injection pressure on the operability limits have been empirically determined and correlated with the combustion stability, emissions and performance metrics. The empirical investigation is extended to assess the suitability of common alternate fuels (n-butanol, gasoline and ethanol) for HCCI combustion. On the basis of the analysis, the significant challenges affecting the real-world application of HCCI are identified, their effects on the engine performance quantified and possible solutions to overcome these challenges explored through both theoretical and empirical investigations. This paper intends to provide a comprehensive summary of the implementation issues affecting HCCI combustion in diesel engines.

Homogeneous Charge Compression Ignition (HCCI) combustion in a small-scale engine (25 cc) was experimentally examined. Historically, HCCI combustion has been studied in engines sized for passenger vehicles and trucks (approximately 500 cc and larger). HCCI combustion in large-scale engines is characterized by higher efficiency than SI and CI combustion. High rates of heat flux, due to large surface area to volume ratio and engine body material, initially prevented the small-scale engine from operating in HCCI mode. The high level of heat transfer was overcome and sustained small-scale HCCI operation was achieved with n-heptane fuel. Large-scale HCCI engines utilize ultralow equivalence ratios to achieve high efficiencies. The small-scale HCCI engine could not operate with equivalence ratios lower than 0.73. Performance characteristics including power, efficiency, and NOx emissions of the small-scale HCCI engine were poorer than when operated in SI mode. Recommendations to overcome high rates of heat flux and increase small-scale HCCI engine efficiency are presented.

<div class="htmlview paragraph">Homogeneous Charge Compression Ignition (HCCI) is effective for the simultaneous reduction of soot and NOx emissions from diesel engine. In general, high octane number and volatility fuels (gasoline components or gaseous fuels) are used for HCCI operation, because very lean mixture must be formed during ignition delay of the fuel. However, it is necessary to improve fuel injection systems, when these fuels are used in diesel engine.</div> <div class="htmlview paragraph">The purpose of the present study is the achievement of HCCI combustion in DI diesel engine without the large-scale improvements of engine components. Various high octane number fuels are mixed with diesel fuel as a base fuel, and the mixed fuels are directly applied to DI diesel engine. At first, the cylinder pressure and heat release rate of each mixed fuel are analyzed. The ignition delay of HCCI operation decreases with an increase in the operation load, although that of conventional diesel operation does not almost varied. In addition, the mixed fuel containing much high volatility fuel produces the higher peak of heat release rate of premixed combustion.</div> <div class="htmlview paragraph">The exhaust emissions (CO, CO<sub>2</sub>, THC, NOx, PM) in case of each mixed fuel are measured. Low NOx emission can be achieved by HCCI operation using the mixed fuels despite low volatility of base fuel. However, PM emission is relatively high in case of HCCI operation, and then PM is separated into SOF and ISOF. As a result, it can be confirmed that the high PM emission is derived from the increase in SOF, and the high SOF emission results from the base fuel in the mixed fuels.</div>

<div class="section abstract"><div class="htmlview paragraph">The Homogeneous Charge Compression Ignition (HCCI) combustion eliminates the issues of higher particulate matter and nitrogen oxides emissions that prevail in the traditional compression ignition (CI) combustion mode. The complete replacement of traditional fuels with renewable fuels for internal combustion engines is challenging because significant infrastructure changes in the production and delivery systems are required to ensure renewable fuel availability and economic feasibility. Thus, the use of renewable acetone blended with traditional gasoline has been proposed in the present study to smoothen the transition from the traditional CI to the HCCI engines. HCCI experiments were performed in a light-duty diesel engine at 1500 rpm rated speed. By varying the volumetric proportion of the acetone in the gasoline from 20% to 40%, the HCCI engine load range from 20%-60% was achieved, significantly higher than the limited diesel HCCI load range of 20%-38%. An ignition-quality enhancer, 2-Ethylhexyl nitrate, at 6 vol.%, was blended in the acetone-gasoline to prevent the higher cyclic IMEP fluctuations at the lower engine loads. The empirical correlation of the start of combustion (CA10) established on a rapid compression machine facility was validated for the HCCI engine. The combustion phasing (CA50) was predicted using CA10 and fresh air equivalence ratio. A double-Weibe function was developed to characterize specifically the high-temperature heat release rate during the HCCI combustion and determine the extent of its fast-burning core region. An in-depth energy balance study was conducted to elucidate the reason for the indicated thermal efficiency trends. The acetone-gasoline-fuelled HCCI engine generated smoke and nitrogen oxides emissions that were less than 0.0007 g/kW-h and 2.5 g/kW-h, respectively, at all the engine loads. This study concluded that lower exhaust emissions could be obtained without compromising engine performance when the acetone-gasoline blends are used as fuels for operating the HCCI engine.</div></div>

<div class="section abstract"><div class="htmlview paragraph">The concept of hot surface assisted compression ignition (HSACI) was previously shown to allow for control of combustion timing and to enable combustion beyond the limits of pure homogeneous charge compression ignition (HCCI) combustion. This work investigates the potential of HSACI to extend the operating limits of a naturally aspirated single-cylinder natural gas fueled HCCI engine.</div><div class="htmlview paragraph">A zero-dimensional (0D) thermo-kinetic modeling framework was set up and coupled with the chemical reaction mechanism AramcoMech 1.3. The results of the 0D study show that reasonable ignition timings in the range 0-12°CA after top dead center (TDC) in HCCI can be expressed by constant volume ignition delays at TDC conditions of 9-15°CA. Simulations featuring the two-stage combustion in HSACI point out the capability of the initial heat release as a means to shorten bulk-gas ignition delay.</div><div class="htmlview paragraph">Engine trials were conducted to map the operating limits in HCCI and HSACI mode for an engine speed of 1400 1/min as a function of intake air temperature (148-173°C) and relative air-fuel ratio (λ = 2.0-3.0). Results show that HSACI extends the lean limit by more than ∆λ = 0.4 and reduces the minimum required intake temperature by at least 5 K compared to HCCI. Comparative experiments of HCCI and HSACI reveal that HSACI benefits from higher engine load, lower ringing intensity and lower NO<sub>x</sub> emissions without deteriorating efficiency. Experimental data concerning the occurrence of instable combustion in HCCI and the role of initial heat release in HSACI agree with the trends predicted by the 0D models.</div></div>

Fuel design real-time to control HCCI combustion

Advanced combustion has progressively become a topic of interest as government regulations have stringently reduced the allowable limits of engine-out emissions from internal combustion engines. Advanced combustion can typically be classified as homogeneous charge compression ignition (HCCI) or premixed charge compression ignition (PCCI). In HCCI combustion, a well mixed fuel and air solution is spontaneously combusted, thus providing a homogeneous burn throughout the combustion process. By having an evenly distributed, homogeneous burn, fuel economy is not only significantly increased, but both oxides of nitrogen (NO x) and particulate matter (PM) can drastically be reduced from that of conventional combustion. HCCI has the ability to incorporate the low PM emissions of a spark ignited (SI) engine as well as the high thermal efficiency of a compression ignited (CI) engine. Similar to HCCI, PCCI offers low NO x and PM within a part load operating range with a quasi-homogenous fuel and air mixture. Other than identifying HCCI or PCCI as having very limited NOx and PM production, in-cylinder combustion techniques can also be utilized to characterize these forms of advanced combustion.;An experimental study was performed at West Virginia University (WVU) in an attempt to achieve HCCI or PCCI operation by implementing a number of engine control strategies using a range of fuels with varying fuel properties. The test engine, a GM 1.9L, was incorporated with an ECU controller capable of controlling engine operating parameters such as rail pressure, start of injection (SOI), fuel quantity injected and exhaust gas recirculation (EGR) valve position. Piezoelectric crystal pressure transducers were introduced into each cylinder via glow plug adapters and a custom WVU data acquisition system was used to evaluate in-cylinder combustion parameters. Testing was performed at a 2100 RPM, 53 N-m, steady-state set point using an engine dynamometer. By implementing high levels of EGR, NOx emissions were reduced nearly 90% due to lower cylinder pressures and increased ignition delay. PM emissions were also reduced by 15% within a specific EGR range due to increased mixing time available from a longer ignition delay as verified by in-cylinder pressure, heat release rate and mass fraction burned data. Fuel characteristics were compared at a single operating condition and at an optimized control strategy with increased thermal efficiency, for low NOx and PM emissions that were determined from a range of EGR, pilot injection, main injection, rail pressure and fuel split sweeps. The cetane number (CN) of the fuel

The applications of homogeneous charge compression ignition (HCCI) engine are still limited due to the absence of a definite means to control ignition timing and narrow the operating region. It was found that thermal stratification and charge stratification strategies bring forward good potential to achieve the staged combustion with reduced pressure-rise rates. In this study, a single cylinder engine and a CFD simulation are applied to investigate the combustion processes in the stratified HCCI engine. To obtain thermal and charge stratification on the combustion chamber, exhaust gas recirculation (EGR), glow plug and simulated reformer gas (RG) of CO–H2 mixture are used. Increasing EGR at constant lambda line decreases the maximum achievable power, while at the constant increasing lambda at each constant EGR decreases the indicated mean effective pressure. EGR expands combustion duration hence smoother and quieter operation is achieved. Increasing reformer gas blend fraction considerably expands the operating region toward the lean side. Advancing combustion timing at constant energy flow and intake temperature stem from using glow plug in the combustion chamber, while with increasing mean in-cylinder temperature, combustion duration is prolonged. Abbreviations: 3D: Three-Dimensional; CAD: Crank angle degree; CI: Compression ignition; EGR: Exhaust gas recirculated; HCCI: Homogenous charge compression ignition; NOx: Nitrogen oxides; PM: Particular matter; PRFs: primary reference fuels; RG: Reformer gas; rpm: Revolution per minute; SI: Spark ignition; TB: Third body; THC: total hydrocarbon; UHC: Unburned hydrocarbon

Homogeneous Charge Compression Ignition (HCCI) is a new combustion mode with higher thermal efficiency and lower emission. With the recent development of experimental and theoretical investigations, HCCI operation for high cetane number fuels has attracted more attention. As a reference fuel, n-heptane is very easy to be ignited for high cetane number and shows obviously two-stage heat release in homogeneous charge compression ignition process due to chemical properties. HC, CO and NOx emissions of n-heptane HCCI combustion with intake temperature and excess air coefficient are studied in this paper. Intake temperature and excess air coefficient have a great impact on HCCI combustion and provide important approaches to widen HCCI operating range.

High-speed imaging combined with the optical access provided by a research engine offer the ability to directly image and compare ignition and combustion phenomena of various fuels. Such data provide valuable insight into the physical and chemical mechanisms important in each system. In this study, crank-angle resolved imaging data were used to investigate homogeneous charge compression ignition (HCCI) operation of a single-cylinder four-valve optical engine fueled using gasoline, indolene, and iso-octane. Lean operating limits were the focus of the study with the primary objective of identifying different modes of reaction front initiation and propagation for each fuel. HCCI combustion was initiated and maintained over a range of lean conditions for various fuels, from φ = 0.77 to 0.27. The time-resolved imaging and pressure data show high rates of heat release in HCCI combustion correlate temporally to simultaneous, intense volumetric blue emission. Lower rates of heat release are characteristic of spatially-resolved blue emission. Gasoline supported leaner HCCI operation than indolene. Iso-octane showed a dramatic transition into misfire. Similar regions of preferential ignition were identified for each of the fuels considered using the imaging data.

<div class="htmlview paragraph">To limit pollutants from transport and to reach a low level of exhaust emission, Low Temperature Combustion (LTC) modes such as Homogeneous Charge Compression Ignition (HCCI) are being studied. HCCI process is based on the auto-ignition of a highly diluted air/fuel mixture. It allows very low level of NO<sub>x</sub> and particulate emissions. But several problems must be solved: firstly the limited combustion range, the difficulty to control the combustion process, the noise but also the high HC and CO emissions. Two ways appear as very promising to improve HCCI combustion: engine technology and fuel formulation.</div> <div class="htmlview paragraph">In this work, attention is paid on initiation and HCCI combustion control through fuel formulation. This article shows the effect of acetal addition (and in particular butylal addition) in a Diesel base fuel.</div> <div class="htmlview paragraph">It seems to be difficult to have only an “HCCI engine” because the operation zone of the engine is too small. More likely, it will be a Diesel/HCCI engine. The advantage of acetal is to reduce significantly particulate emissions of a Diesel engine. This is an advantage for a Diesel/HCCI engine, when the engine works in Diesel combustion but it is necessary to get a better understanding of the influence of acetal addition in a Diesel base fuel during the HCCI combustion.</div> <div class="htmlview paragraph">Butylal can have a good potential to improve the HCCI combustion by delaying the initiation of a Diesel base fuel but due to its versatile aspect, it is difficult to control, for all the experimental conditions, its effect on the initiation and the HCCI combustion of a Diesel base fuel.</div>

<div class="section abstract"><div class="htmlview paragraph">Advanced combustion concepts that rely on the lean-burn approach are a proven solution for increasing the efficiency and reducing the harmful emissions of SI engines. The pre-chamber spark ignited (PCSI) engines utilize high ignition energy of the multiple jets penetrating from the pre-chamber, to enable fast and stable combustion of lean mixture in the main chamber. The combustion is still governed by the flame propagation, so the dilution level and efficiency benefits are highly restricted by strong decrease of laminar flame speeds. Homogeneous charge compression ignition (HCCI) combustion allows a higher dilution level due to rapid chemically driven combustion, however the inability to directly control the ignition timing has proven to be a major setback in HCCI deployment. The addition of the spark plug, to improve the controllability and widen the operating range, resulted in a combustion concept known as spark-assisted compression ignition (SACI), however spark ignition of lean mixtures is very difficult even at close to HCCI conditions. Since one of the features of active pre-chamber is the ability to control mixture dilution at the spark plug location, a combustion concept called pre-chamber induced HCCI combustion (PC-HCCI) that combines pre-chamber ignition and HCCI combustion is proposed. In this concept a near stoichiometric mixture in the pre-chamber is spark ignited and the combustion in pre-chamber triggers kinetically controlled combustion of lean main combustion chamber mixture. As a first step of the research, numerical modelling of the proposed combustion concept is made by employing 3D-CFD and 1D/0D simulation models. The main purpose of the modelling is to define main geometrical and operating parameters required for achieving a pre-chamber induced HCCI combustion and to predict possible benefits of employing such combustion concept.</div></div>